GM Service Manual Online
For 1990-2009 cars only
Makes 🢒 Chevrolet 🢒 2003 🢒 Chevy MD Steel Tilt (W Model) 🢒 Transmission/Transaxle 🢒 Automatic Transmission - 4L80-E/4L85-E 🢒 No Second Gear - D4

No Second Gear - D4 for Chevrolet Chevy MD Steel Tilt (W Model) 2003

Checks

Cause

Case (7)

The intermediate clutch feed cup plug is missing or the cup plug is not seated.

Intermediate Clutch Components

  • Backing Plate (630)

Broken

  • Retainer Ring (633)

Missing or not seated

  • Friction Plates (631)

Worn

  • Outer Race (625)

Worn Splines

  • Center Support (640)

The support is cracked or the feed hole is blocked.

  • Center Support Bolt (25)
    • The bolt is broken or loose.
    • The oil hole is blocked.
  • Seals (637, 638)

Worn

  • Piston (636)

Cracked or jammed

  • Springs (635)

Jammed

  • Transmission Fluid
    • Improper fluid
    • Additive package
  • Intermediate Sprag (624)
    • The outer race splines are worn.
    • The outer race is broken.
    • The splines or the inner race is worn.
  • Direct Clutch Housing (623)

Broken

  • Retainer Ring (627)

Missing or not seated