ABS Control Module Replacement for Saturn L300/LW300 2001
Removal Procedure
- Disconnect the negative battery cable.
Notice: Plug open brake pipes to prevent brake fluid loss and contamination.
- Disconnect the brake pipe nuts from the brake pressure modulator
valve (BPMV).
Notice: After removing brake pipe nuts, do not excessively pull or bend brake pipes
away from master cylinder.
Notice: Plug open brake pipes to prevent brake fluid loss and contamination.
- Disconnect the brake pipe nuts from the master cylinder.
- Slide out the locking tab and disconnect the electronic brake and traction
control module (EBTCM) electrical connector.
Notice: Do not bend brake pipes.
- Remove the ABS control module mounting nuts and the bracket.
- Remove the ABS control module from the vehicle.
Disassembly Procedure
Important: Do not attempt to repair a damaged solenoid pack or control unit assemblies.
Repair of these assemblies is not possible. Do not lubricate or oil the EBTCM.
- Disconnect the pump motor electrical connector.
- Remove the EBTCM to BPMV screws.
- Separate the EBTCM from the BPMV.
Assembly Procedure
- Position the EBTCM on the BPMV.
- Install the attaching screws.
- Connect the pump motor electrical connector.
Installation Procedure
Notice: Refer to Fastener Notice in the Preface section.
- Position the ABS control assembly into the bracket and tighten the nuts.
Tighten
Tighten the ABS control assembly-to-bracket nuts to 20 N·m (15 lb ft).
- Position the brake pipes into the master cylinder and tighten the brake pipe
nuts.
Tighten
Tighten the brake pipes-to-master cylinder to 18 N·m (13 lb ft).
- Position the brake pipes into the ABS control assembly and tighten the brake
pipe nuts.
Tighten
Tighten the brake pipes-to-master cylinder to 18 N·m (13 lb ft).
Important: Ensure that all the electrical connections are fully seated and the latches
are engaged.
Important: If the EBTCM was replaced, make sure to program the correct engine and transaxle
options in the EBTCM. Refer to option bit configuration with Scan tools.
- Install the electrical connector to the ABS control assembly.
- Install the negative battery cable.
- Fill the brake fluid reservoir with clean brake fluid up to the "MAX"
mark on the reservoir.
Important: It is not required or recommended to bleed the ABS controller. Automated bleeding
of the ABS controller may induce air into the system. Perform "Base Brake Bleeding" or "Pressure Bleeding" procedure only
.
- Bleed the brakes. Refer to "Base Brake Bleeding" procedure
in this service manual
.