For 1990-2009 cars

### Removal Procedure

Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.

1. Disconnect the negative battery cable.
2. Drain the engine oil.
3. Drain and recover the coolant. Refer to Cooling System Draining and Filling in Engine Cooling.
4. Remove the flywheel housing.
5. Remove the right front wheel and tire assembly.
6. Remove the right splash shield.
7. Remove the drive belt. Refer to Drive Belt Replacement .
8. Remove the A/C compressor lower bolts.
9. Remove the transmission to the engine brace.
10. Remove the engine mount strut bracket. Refer to Engine Mount Replacement .
11. Remove the radiator outlet pipe bolts.
12. Remove the radiator outlet pipes from the oil pan.
13. Remove the exhaust manifold brace.
14. Remove the oil pan to the flywheel cover bolt and nut.
15. Remove the flywheel cover stud for clearance.
16. Remove the radiator outlet pipe from the lower radiator hose and oil pan.
17. Remove the oil level sensor connector.
18. Remove the oil pan bolts.
19. Remove the oil pan.

### Installation Procedure

1. Install the oil pan
2. Place the spacer in its approximate installed location but allow clearance to tighten the pan bolt directly above the spacer.

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

3. Tighten the oil pan bolts.

Tighten

• | (1) (M8 X 1.25 X 80) 24 N·m (18 lb ft).

• | (2) (M8 X 1.25 X 22) 24 N·m (18 lb ft).

• | (3) (M6 X 1.00 X 25) 12 N·m (106 lb in).

• | (4) 26 N·m (19 lb ft).

Position the spacer into its proper location and install the stud.

4. Install the oil pan to the transmission nut.
5. Install the oil level sensor connector.
6. Install the radiator outlet pipe to the lower radiator hose and oil pan.
7. Install the exhaust manifold brace.
8. Install the radiator outlet pipes to the oil pan.
9. Install the radiator outlet pipe bolts. Refer to Cooling and Radiator.
10. Install the engine mount strut bracket. Refer to Engine Mount Strut Replacement .
11. Install the transmission to the engine brace.

Tighten
Tighten the bolts to 50 N·m (37 lb ft) in sequence.

Install the A/C compressor bolts.

12. Install the drive belt. Refer to Drive Belt Replacement .
13. Install the right splash shield.
14. Install the right front wheel and tire assembly. Refer to Wheel Installation in Tire and Wheels.
15. Install the flywheel housing or transmission converter cover.
16. Fill the cooling system. Refer to Cooling System Draining and Filling in Engine Cooling.
17. Fill the crankcase with oil.
18. Connect the negative battery cable.