CAMPAIGN:4T60E SECOND GEAR CLUTCH REACTION PLATES. Chevrolet Beretta 1995

For 1990-2009 cars

# CAMPAIGN:4T60E SECOND GEAR CLUTCH REACTION PLATES

#### Subject: PRODUCT CAMPAIGN 95-C-08 - IMPROPERLY STAMPED SECOND CLUTCH REACTION (STEEL) PLATES

#### Model and Year: 1995 CORSICA/BERETTA, LUMINA, MONTE CARLO & LUMINA MINIVAN

#### To: All Chevrolet/Geo Dealers

General Motors has determined that certain 1995 Chevrolet models with the Hydra-Matic 4T60-E transaxle may have been built with second clutch reaction (steel) plates improperly manufactured. This condition could result in premature wear of the second clutch assembly at low mileage and may cause the transaxle to lose second gear and eventually become inoperative.

To prevent this condition from occurring, dealers are to replace the suspect transaxle with a new transaxle.

#### VEHICLES INVOLVED

Involved are certain 1995 Chevrolet models built with 4T60-E transaxle Julian Dates of 258, 259, 262 (may be stamped 292), 263 and 264 (September 15, 1994 through September 21, 1994).

Chevrolet models involved are Beretta/Corsica, Lumina, Monte Carlo and Lumina Minivan.

#### Notice: Only certain vehicles with these transaxle models and Julian Dates are affected. Please check your dealer campaign listing or the vehicle information service system (VISS) to verify campaign involvement of vehicles.

Involved vehicles have been identified by Vehicle Identification Number Computer Listings. Computer listings contain the complete Vehicle Identification Number, owner name and address data, and are furnished to involved dealers with the campaign bulletin. Owner name and address data furnished will enable dealers to follow-up with owners involved in this campaign.

These listings may contain owner names and addresses obtained from State Motor Vehicle Registration Records. The use of such motor vehicle registration data for any other purpose is a violation of law in several states. Accordingly, you are urged to limit the use of this listing to the follow-up necessary to complete this campaign. Any dealer not receiving a computer listing with the campaign bulletin has no involved vehicles currently assigned.

#### OWNER NOTIFICATION

Owners will be notified of this campaign on their vehicles by Chevrolet Motor Division (see copy of owner letter included with this bulletin).

#### DEALER CAMPAIGN RESPONSIBILITY

All unsold new vehicles in dealers' possession and subject to this campaign must be held and inspected/repaired per the service procedure of this campaign bulletin before owners take possession of these vehicles.

Dealers are to service all vehicles subject to this campaign at no charge to owners, regardless of mileage, age of vehicle, or ownership, from this time forward.

Owners of vehicles recently sold from your new vehicle inventory with no owner information indicated on the dealer listing, are to be contacted by the dealer, and arrangements made to make the required correction according to the instructions contained in this bulletin. This could be done by mailing to such owners a copy of the owners letter accompanying this bulletin. Campaign follow-up cards should not be used for this purpose, since the owner may not as yet have received the notification letter.

In summary, whenever a vehicle subject to this campaign enters your vehicle inventory, or is in your dealership for service in the future, please take the steps necessary to be sure the campaign correction has been made before selling or releasing the vehicle.

#### PARTS INFORMATION

Parts required to complete this campaign are to be obtained from General Motors Service Parts Operations (GMSPO). To ensure these parts will be obtained as soon as possible, they should be ordered from GMSPO on a "C.I.O." order with no special instruction code, but on an advise code (2). The original transaxle assembly must be placed in the replacement transaxle container and returned through normal GMSPO channels as soon as the repairs are completed.

4T60 Engine Axle Transaxle Vehicle Model Model Disp./RPO Ratio Part Number ------------------------------------------------------------ Beretta/Corsica 5WFW 3.1L/L82 2793 24201791 Lumina 5AFW 3.1L/L82 3.33 24200588 5PBW 3.4L/LQ1 3.43 24200941 Monte Carlo 5AFW 3.1L/L82 3.33 24200588 5PBW 3.4L/LQ1 3.43 24200941 Lumina Minivan 5KUW 3.8L/L27 3.06 24201793

Quantity/ Part Number Description Vehicle --------------------------------------------------- 12345881 Dextron III As Required

#### SERVICE PROCEDURE

1. Raise vehicle on a hoist and inspect transaxle identification nameplate (Figure 1, below).

- If transaxle Julian Date information indicates 258, 259, 262, 263, 264 or 292, the transaxle MUST BE REPLACED; go to step 2.

- If transaxle Julian Date information is other than listed above, DO NOT REPLACE the transaxle; go to step 4.

2. Replace transaxle assembly. See appropriate 1995 Service Manual, Section 7A, for the transaxle replacement procedure.

3. Removed transaxle assembly must be crated in the original shipping container and returned in the usual manner with the appropriate information included.

#### Notice: Transaxle cores must have a completed Product Feedback form attached. The Product Feedback form MUST include the VIN, mileage and campaign number. This information will aid in the timely processing of transaxle cores.

4. Install Campaign Identification Label.

#### CAMPAIGN IDENTIFICATION LABEL

Each vehicle corrected in accordance with the instructions outlined in this Product Campaign Bulletin will require a "Campaign Identification Label". Each label provides a space to include the campaign number and the five (5) digit dealer code of the dealer performing the campaign service. This information may be inserted with a typewriter or a ball point pen.

Each "Campaign Identification Label" is to be located on the radiator core support in an area which will be visible when the vehicle is brought in for periodic servicing by the owner. Additional "Campaign Identification Labels" can be obtained from DAC.

Apply "Campaign Identification Label" only on a clean, dry surface.

#### CLAIM INFORMATION

Submit a Product Campaign Claim with the information indicated below: * ** NET FAILED PARTS LABOR LABOR OTHER AMT REPAIR PERFORMED PC PART NO. ALLOW CC-FC OP HOURS HOURS ----------------------------------------------------------------------------- Inspect Only All Models - - - - - SK-00 V9300 .2 0.1 Inspect And Replace Transaxle - 1 24201991 *** SK-00 V9301 6.6 0.1 **** Corsica/Beretta Inspect And Replace Transaxle - 1 24200588 *** SK-00 V9302 7.7 0.1 **** Lumina/Monte Carlo Inspect And Replace Transaxle - 1 24201793 *** SK-00 V9303 6.1 0.1 **** Lumina MiniVan

* This labor time includes transaxle replacement, cooler flush and toe-in check and adjustment.

** Campaign Administrative Allowance.

*** The "Parts Allowance" should be the sum total of the current GMSPO Dealer Net price plus 40% of all parts required for the repair.

**** The amount identified in the "Net Amount" column should represent the sum of the current GMSPO Dealer Net price plus 40% for the amount of DEXTRON III Automatic Fluid used to perform the required repairs.

Dealers will automatically receive the correct labor and material allowance based on the labor operation performed.

Refer to the Chevrolet Claims Processing Manual for details on Product Campaign Claim Submission.

Dear Chevrolet Owner:

This notice is sent to inform you that Chevrolet Motor Division is conducting a recall campaign that includes your vehicle.

#### REASON FOR THIS RECALL

General Motors has determined that certain 1995 Chevrolet models with the Hydra-Matic 4T60-E transaxle may have been built with second clutch reaction (steel) plates improperly manufactured. This condition could result in premature wear of the second clutch assembly at low mileage and may cause the transaxle to lose second gear and eventually become inoperative.

#### WHAT WE WILL DO

To prevent this condition from occurring, your dealer will inspect your vehicles transaxle and, if necessary, replace the transaxle. This service will be performed for you at no charge.

#### WHAT YOU SHOULD DO

Please contact your Chevrolet dealer as soon as possible to arrange a service date and so the dealer may order the necessary parts for the repair. Instructions for performing this service have been sent to your dealer and parts are available. Please contact your dealer to arrange a service date as soon as possible. You may ask your dealer if you wish to know how much time will be needed to schedule and process your vehicle.

The enclosed owner reply card identifies your vehicle. Presentation of this card to your dealer will assist in making the necessary correction in the shortest possible time. If you have sold or traded your vehicle, please let us know by completing the postage paid reply card and returning it to us.

We are sorry to cause you this inconvenience; however, we have taken this action in the interest of your continued satisfaction with our products.

Chevrolet Motor Division GENERAL MOTORS CORPORATION

General Motors bulletins are intended for use by professional technicians, not a "do-it-yourselfer". They are written to inform those technicians of conditions that may occur on some vehicles, or to provide information that could assist in the proper service of a vehicle. Properly trained technicians have the equipment, tools, safety instructions and know-how to do a job properly and safely. If a condition is described, do not assume that the bulletin applies to your vehicle, or that your vehicle will have that condition. See a General Motors dealer servicing your brand of General Motors vehicle for information on whether your vehicle may benefit from the information.