For 1990-2009 cars

### Removal Procedure

1. Block the wheels.
2. Remove the brake pedal bracket bolts (5) from the brake pedal bracket (3).
3. Remove the left inner fender panel. Refer to Wheelhouse Panel Replacement in Body Front End.
4. Loosen the brake pedal joint lock nut (9).
5. Turn the dual application valve push rod until it is free if the brake pedal joint nut (10).
6. Remove the brake pedal.

### Installation Procedure

1. Loosely fit the brake pedal into position.
2. Loosely assemble the dual application valve push rod into the brake pedal joint nut (10).

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

3. Install the brake pedal bracket bolts (5) to the brake pedal bracket (3).

Tighten

• | Tighten the brake pedal bracket bolts (6 mm) to 8 N·m (71 lb in).

• | Tighten the brake pedal bracket bolts (8 mm) to 19 N·m (14 lb ft).

4. Pull up the top of the brake pedal until it is in contact with the stopper on the return side, while turning the brake pedal joint.

Adjust the park pedal end play until 5.25- 5 mm (0.206 -0.182 in) end play is achieved.

Tighten
Tighten the brake pedal joint lock nut to 62 N·m (46 lb ft).

5. Measure the end play 5.25-5 mm (0.206-0.182 in).
6. Install the left inner fender panel.
7. Perform the air leak test. Refer to Air Brake System Testing .