Rear Door Replacement. Chevrolet Joy 2008

For 1990-2009 cars

### Removal Procedure

Caution: Refer to Battery Disconnect Caution in the Preface section.

1. Disconnect the negative battery cable.
2. Pry off the lower center pillar trim panel. Refer to Center Pillar Lower Trim Panel Replacement .
3. Disconnect the rear door electrical connector (1).
4. Remove the door hinge bolts (1).
5. Remove the door hold open link bolt (3).
6. Disconnect the body-to-door rubber grommet (2).
7. Remove the rear door assembly (4).

### Installation Procedure

Notice: Refer to Fastener Notice in the Preface section.

1. Connect the body-to-door rubber grommet (2).
2. With the aid of another technician, lightly secure the rear door (4) with the bolts.
3. Adjust the door for proper fit.

Tighten
Tighten rear door to hinge bolts to 18 N·m (11 ft lb).

4. Install the door hold open link with the bolt (3).
5. Connect the rear door electrical connector.
6. Install the lower center pillar trim panel. Refer to Center Pillar Lower Trim Panel Replacement .
7. Connect the negative battery cable.
8. Perform the waterleak test. Refer to Water Hose Test .
9. Check for windnoise. Refer to Air/Wind Noise .