Generator Overhaul. Chevrolet Joy 2008

For 1990-2009 cars

## Generator Overhaul A-Type : Mando

### Disassembly Procedure

1. Remove the generator. Refer to Generator Replacement .
2. Remove the front bracket and rear bracket.
3. Remove the through-bolts (1).
4. Pry front bracket downwards using a screwdriver (1).
5. Separate the front bracket and rear bracket (2).
6. Cover the rotor assembly with the cloth (4).
7. Place the pulley upward and vice the rotor (3).
8. Remove the pulley nut (2).
9. Remove the pulley (1).
10. Remove the large collar (1).
11. Remove the rotor from the front bracket (3).
12. Remove the small collar from the rotor shaft (2).
13. Remove the support plate screws (1).
14. Remove the plate (3).
15. Remove the front bearing using the press (2).
16. Remove the battery positive terminal nut (1) from the rear bracket.
17. Remove the washer (2).
18. Remove the rectifier screw (3).
19. Remove the brush holder and regulator assembly screws (1).
20. Remove the stator assembly from the rear bracket with the rectifier/brush holder/regulator (2).
21. Remove the rectifier/brush holder/regulator connections (2).

Notice: If the stator connections are welded in, use just enough heat to melt the lead. Avoid using to much heat as it can damage the diodes.

22. Remove the stator and rectifier connections (1).

### Assembly Procedure

1. Assemble the stator assembly into the rear bracket and rotor assembly (1).

• | Brushes (2)

• | Hole (3)

Notice: Refer to Fastener Notice in the Preface section.

2. Install the brush holder/regulator/rectifier screws (1).

Tighten
Tighten the brush holder/regulator/rectifier screws to 9-12 N·m (80-106 lb in).

3. Install the battery positive terminal nut (2).

Tighten
Tighten the battery positive terminal nut to 4-7 N·m (35-62 lb in).

4. Install the front bearing spot plate screws (1).

Tighten
Tighten the front bearing spot plate screws to 6-8 N·m (53-71 lb in).

5. Install the generator pulley nut (1).

Tighten
Tighten the generator pulley nut to 80-110 N·m (59-81 lb ft).

6. Install the through-bolts (2).

Tighten
Tighten the through-bolts to 4-6 N·m (35-53 lb in).