Water Pump Cleaning and Inspection. Chevrolet PJJ 2001

For 1990-2009 cars

1. Remove the O-ring from the water pump and discard.
2. Remove the water pump to water pump housing bolts.
3. Remove the water pump from the water pump housing.
4. Remove the O-ring from the water pump housing and discard.
5. Clean the water pump assembly.
6. Clean the water pump mating surfaces.
7. Inspect the water pump gear for damage.
8. Inspect the water pump mating surfaces for damage.
9. Inspect the water pump shaft for looseness.
10. Inspect the water pump assembly for damage.
11. Replace the water pump if any damage is found.
12. Install a new O-ring to the water pump housing.
13. Lubricate the O-ring with engine coolant.
14. Install the water pump to the water pump housing.

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

15. Install the water pump to water pump housing bolts.

Tighten
Tighten the water pump to water pump housing bolts to 21 N·m (15 lb ft).

16. Install a new O-ring to the water pump.