For 1990-2009 cars

Step | Action | Value(s) | Yes | No
--- | --- | --- | --- | ---
1 | Did you perform the Instrument Cluster System Check? | -- | Go to Step 2 | Go to Instrument Cluster System Check
2 | Does the speedometer indicate the correct vehicle speed ? | -- | Go to Step 3 | Go to Step 4
3 |

1. Disconnect the fuel sender assembly connector.
2. Turn the ignition switch to the ON position.

Does the fuel gauge indicate empty?

--

Go to Step 5

Go to Step 6

4 | Test the BRN wire using a J 39200 between the instrument cluster assembly C3 cavity 15 and G202 for an open. Does the wire have an open? | -- | Go to Step 8 | Go to Step 10
5 | Replace the fuel sender assembly. Refer to Fuel Sender Assembly Replacement in Engine Controls. Is the repair complete? | -- | Go to Instrument Cluster System Check | --
6 | Test the YEL/RED wire using a J 39200 between the instrument cluster assembly C1 cavity 9 and the fuel sender assembly for an open. Does the wire have an open? | -- | Go to Step 9 | Go to Step 7
7 | Replace the fuel gauge. Refer to Fuel Gage Replacement in Engine Controls. Is the repair complete? | -- | Go to Instrument Cluster System Check | --
8 | Repair the short in the BRN wire between the instrument cluster assembly C3 cavity 15 and G202. Refer to Wiring Repairs in Wiring Systems. Is the repair complete? | -- | Go to Instrument Cluster System Check | --
9 | Repair the open in the YEL/RED wire between the instrument cluster assembly C1 cavity 9 and the fuel sender assembly. Refer to Wiring Repairs in Wiring Systems. Is the repair complete? | -- | Go to Instrument Cluster System Check | --
10 | Inspect the instrument cluster assembly printed circuit for damage. Does the printed circuit have any problems? | -- | Go to Step 11 | Go to Step 7
11 | Replace the instrument cluster printed circuit. Refer to Printed Instrument Cluster Circuit Replacement . Is the repair complete? | -- | Go to Instrument Cluster System Check | --