For 1990-2009 cars

Refer to

#### Ignition System

Engine Controls Components
Cell 20: CMP and CKP Sensors
Cell 20: A/T Controls Inputs
OBD II Symbol Description Notice
Handling ESD Sensitive Parts Notice
Cell 10: Ignition Switch, IGN Fuse, and ST Fuse
Cell 14: G105 and G106 (1 of 2)
and

#### Cell 20: Fuel Injectors

Engine Controls Components
Cell 20:Engine Data Sensors
Cell 20: Fuel Supply System
OBD II Symbol Description Notice
Handling ESD Sensitive Parts Notice
Cell 10: Ignition Switch, IGN Fuse, and ST Fuse
schematics.

### Circuit Description

The powertrain control module (PCM) uses the crankshaft position (CKP) sensor and camshaft position (CMP) sensor to determine engine misfire. The CKP sensor and the CMP sensor monitor their respective components and evaluate changes in crankshaft rotational speed for each cylinder. Irregular changes in the crankshaft rotational speed indicate a possible misfire. The malfunction indicator lamp (MIL) illuminates when the misfire rate equals or exceeds a pre-determined count. A misfire rate that is high enough can cause the catalytic converter to overheat under certain driving conditions. The MIL will flash On and Off when the conditions for catalytic converter overheating are present. Each cylinder is monitored individually for a misfire condition.

### Conditions for Running the DTC

• | Engine speed is between 200 and 4,000 RPM.

• | Battery voltage is between 9 volts and 17 volts.

• | The engine coolant temperature is between -7°C (20°F) and 123°C (254°F).

### Conditions for Setting the DTC

Misfire is indicated in cylinder #2.

### Action Taken When the DTC Sets

• | The PCM flashes the malfunction indicator lamp (MIL) the first time catalytic converter damage can occur.

• | The PCM illuminates the MIL the second time emission thresholds are exceeded (second time the diagnostic fails).

• | The PCM records the operating conditions at the time the diagnostic fails. This information is stored in the Freeze Frame buffer. The PCM also freezes two scan tool data list parameters related to the misfire condition. The Engine Speed at Misfire and the Load at Misfire scan tool data parameters are fixed at the time the MIL illuminates.

### Conditions for Clearing the MIL/DTC

• | The PCM turns OFF the MIL on the third consecutive trip cycle during which the diagnostic has been run and the fault condition is no longer present.

• | A DTC will clear after 40 consecutive warm-up cycles have occurred without a fault.

• | A DTC can be cleared by using the scan tool Clear Information function.

### Test Description

The numbers below refer to the step numbers in the Diagnostic Table.

1. The OBD System Check prompts the technician to complete some basic checks and store the freeze frame data on the scan tool if applicable. This creates an electronic copy of the data taken when the fault occurred. The information is then stored in the scan tool for later reference.

2. This step verifies whether the misfire is present. The scan tool will display increasing counts in the Misfire Current Cyl.#2 parameter if a misfire in cylinder #2 is occurring.

3. This step checks whether the DTC P0302 is the result of a hard failure or an intermittent condition. Operating the vehicle in check mode enhances the PCM's diagnostic capabilities. For additional information on check mode operation refer to the Powertrain Control Module Diagnosis section. The scan tool will display increasing counts in the Misfire Current Cyl.#2 parameter if a misfire in cylinder #2 is occurring.

4. This step is to verify if the misfire is cause by a fault in the ignition system.

5. This step checks for a faulty signal rotor. A faulty signal from the CKP sensor can cause the ignition system to misfire. Visually inspect the signal rotor through the CKP sensor aperture for damaged teeth, missing teeth, foreign material, and mis-alignment.

6. Contaminants in the fuel, such as alcohol or water, can create a misfire condition.

7. A vacuum leak can cause a lean misfire condition.

Step | Action | Value(s) | Yes | No
--- | --- | --- | --- | ---
1 | Did you perform the Powertrain On-Board Diagnostic (OBD) System Check? | -- | Go to Step 2 | Go to Powertrain On Board Diagnostic (OBD) System Check
2 |

1. Install a scan tool.
2. Start the engine.
3. Monitor the Misfire Current Cyl. #2 parameter on the scan tool.

Did the scan tool indicate a misfire in cylinder #2?

--

Go to Step 4

Go to Step 3

3 |

1. Perform the scan tool Clear DTC Information function.
2. Place the vehicle into Check Mode, using the scan tool.
3. Operate the vehicle within the Freeze Frame conditions as specified.
4. Monitor the Misfire Current Cyl. #2 parameter on the scan tool.

Was a DTC P0302 set or did the scan tool indicate a misfire in cylinder #2?

--

Go to Step 4

Fault not Present-Go to Diagnostic Aids

4 |

1. Install a J 26792 spark tester or an equivalent at the end of #2 ignition wire.
2. Crank the engine while observing the spark tester.
3. A crisp, blue spark should be observed.

Was a crisp, blue spark present on every engine revolution?

--

Go to Step 8

Go to Step 5

5 |

1. Remove the #2 ignition wire.
2. Inspect the ignition wire for any of the following conditions:

• | Check with a DMM that the resistance of the ignition wire does not exceed the specified value.

• | Check for carbon tracking inside the plug wire boots.

• | Check for damage to the boots or cable insulation.

Did the ignition wire fail any of the above inspections?

25,000 ohms (25k ohms)

Go to Step 15

Go to Step 6

6 |

1. Perform a visual/physical inspection of the #2 ignition coil for any of the following conditions:

• | Cracks on the coil towers

• | Water intrusion

• | Faulty ignition wire terminal connection

• | Carbon tracking

2. Repair the condition or replace the ignition coil as necessary. Refer to Ignition Coil Replacement .

Was a repair necessary?

--

Go to Step 17

Go to Step 7

7 |

1. Remove the CKP sensor. Refer to Crankshaft Position Sensor Replacement .
2. Visually inspect the CKP sensor signal rotor for the following conditions:

• | Damaged or missing teeth

• | Foreign material

• | Correct installation

3. Repair as necessary.

Was a repair necessary?

--

Go to Step 17

Go to Step 14

8 |

1. Remove the #2 spark plug.
2. Visually and physically inspect the spark plug for any of the following conditions:

• | Oil fouling

• | Fuel fouling

• | Evidence of coolant in the cylinder

• | Incorrect gap

• | Loose center electrode

• | Cracked porcelain

• | Carbon tracking

• | Loose terminal end

3. Replace as necessary.

Did the spark plug need replacement?

--

Go to Step 17

Go to Step 9

9 |

1. Turn OFF the engine.
2. Disconnect the #2 fuel injector electrical connector.
3. Install a J 34730-2B fuel injector test lamp or an equivalent into the fuel injector harness connector.
4. Observe the fuel injector test lamp while cranking the engine.

Does the injector test lamp blink while cranking the engine?

--

Go to Step 10

Go to Fuel Injector Circuit Diagnosis

10 | Perform the Fuel Injector Coil Test and the Fuel Injector Balance Test procedures. Refer to Fuel Injector Solenoid Coil Test - Engine Coolant Temperature Between 10-35 Degrees C (50-95 Degrees F) and Fuel Injector Balance Test . Did any fuel injectors require replacement? | -- | Go to Step 17 | Go to Step 11
11 |

1. Turn OFF the ignition.
2. Relieve the fuel pressure. Refer to Fuel Pressure Relief .
3. Install a fuel pressure gauge. Refer to Fuel Pressure Gage Installation and Removal .
4. Install a scan tool.
5. Turn ON the ignition, leaving the engine OFF.
6. Select Fuel Pump in the Engine Output Controls menu of the scan tool.
7. Turn ON the fuel pump, using the scan tool.
8. Observe the fuel pressure indicated by the fuel pressure gauge with the fuel pump running.

Is the fuel pressure within the specified value?

301-347 kPa (44-50 psi)

Go to Step 12

Go to Fuel System Diagnosis

12 |

1. Check a fuel sample for the following concerns:

• | Alcohol or other contamination. Refer to Alcohol/Contaminants-in-Fuel Diagnosis .

• | Fuel type and quality.

2. Replace the fuel as necessary.

Was a repair necessary?

--

Go to Step 17

Go to Step 13

13 |

1. Visually and physically inspect the following for vacuum leaks:

• | The PCV valve.

• | The intake manifold gasket.

• | The vacuum lines, hoses, and fittings.

2. Repair any vacuum leaks as necessary.

Was a repair necessary.?

--

Go to Step 17

Go to Step 16

14 | Replace the #2 ignition coil. Refer to Ignition Coil Replacement . Is the action complete? | -- | Go to Step 17 | --
15 | Replace the faulty spark plug wire. Is the action complete? | -- | Go to Step 17 | --
16 |

1. Check for any of the following engine mechanical concerns:

• | Worn or faulty camshaft

• | Leaky or sticky valves

• | Excessive valve deposits

• | Weak valve springs

• | Incorrect valve timing

• | Intake manifold runner leak or obstruction

• | Broken or worn piston rings

• | Leaking head gasket

2. Repair as necessary. Refer to Engine Compression Test inEngine Mechanical.

Was a basic engine mechanical concern found and repaired?

--

Go to Step 17

Go to Diagnostic Aids

17 |

1. Perform the scan tool Clear DTC Information function.
2. Operate the vehicle within the Freeze Frame conditions that set the DTC.
3. Monitor the Misfire Current Cyl. #2 parameter on the scan tool.

Did a DTC set or did the scan tool indicate a misfire in cylinder #2?

--

Go to the Applicable Diagnostic Table

System OK