For 1990-2009 cars

## Temperature Control Inoperative No Airflow for Warm/Cold

Step | Action | Value(s) | Yes | No
--- | --- | --- | --- | ---
1 | Was the entire HVAC diagnostic system check performed? | -- | Go to Step 2 | Go to Diagnostic System Check
2 |

1. Place the ignition switch in the RUN position.
2. Using a DMM, probe between the heater-A/C control connector C2 terminal G and ground. Refer to Circuit Testing in Wiring Systems.
3. Move the temperature control knob from hot to cold, and cold to hot.

Does the measured voltage vary between approximately 1 and 12 volts?

1-12 V

Go to Step 3

Go to Step 4

3 |

1. Disconnect the electric slave actuator connector.
2. Using a DMM, probe between the electric slave actuator connector terminal 10 and ground. Refer to Circuit Testing in Wiring Systems.

Is the measured voltage within the specified values?

9-14 V

Go to Step 5

Go to Step 6

4 |

1. Check for a poor connection at the heater-A/C control connector C2 terminal G. Refer to Circuit Testing in Wiring Systems.
2. Check for a short to ground or voltage in circuit 733. Refer to Circuit Testing in Wiring Systems.
3. If OK, replace the heater-A/C control. Refer to HVAC Module Assembly Replacement .

Is the repair complete?

--

Go to Step 11

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5 | Using a DMM, probe the electric slave actuator connector terminals 10 and 7. Refer to Circuit Testing in Wiring Systems. Is the measured voltage within the specified values? | 9-14 V | Go to Step 7 | Go to Step 8
6 | Repair the poor connection or open in circuit 241 between the electric slave actuator connector terminal 10 and S264. Refer to Wiring Repairs or Connector Repairs in Wiring Systems. Is the repair complete? | -- | Go to Step 11 | --
7 | Using a DMM, probe the electric slave actuator connector terminal 8 and ground while moving the temperature control knob. Refer to Circuit Testing in Wiring Systems. Does the measured voltage vary between approximately 1 and 12 volts? | 1-12 V | Go to Step 9 | Go to Step 10
8 | Repair the poor connection or open in circuit 150 between the electric slave actuator connector terminal 7 and S213. Refer to Wiring Repairs or Connector Repairs in Wiring Systems. Is the repair complete? | -- | Go to Step 11 | --
9 |

1. Check for a poor connection at the electric slave actuator or a binding air temperature valve. Refer to Circuit Testing in Wiring Systems.
2. If OK, replace the electric slave actuator. Refer to Temperature Actuator Replacement - Auxiliary .

Is the repair complete?

--

Go to Step 11

--

10 | Repair the poor connection or open in circuit 733 between the electric slave actuator connector terminal 8 and the heater-A/C control connector C2 terminal G. Refer to Wiring Repairs or Connector Repairs in Wiring Systems. Is the repair complete? | -- | Go to Step 11 | --
11 |

1. Turn the ignition switch to the OFF position.
2. Reconnect all connectors/components removed.

Have all the repairs been made?

--

Go to Diagnostic System Check

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## Temperature Control Inoperative Front and Rear

Step | Action | Value(s) | Yes | No
--- | --- | --- | --- | ---
1 | Was the entire HVAC diagnostic system check performed? | -- | Go to Step 2 | Go to Diagnostic System Check
2 | Is the temperature control inoperative from the rear only? | -- | Go to Step 3 | Go to Step 4
3 |

1. Turn the rear window wiper/washer and multi-function switch (auxiliary blower switch) to the REAR position.
2. Disconnect the auxiliary heater-A/C control connector C1.
3. Place the ignition switch in the RUN position.
4. Using a DMM, probe between the auxiliary heater-A/C control connector C1 terminal 4 and ground. Refer to Circuit Testing in Wiring Systems.
5. Move the temperature control knob from hot to cold, and then cold to hot.

Does the measured voltage vary between approximately 1 and 12 volts?

1-12 V

Go to Step 5

Go to Step 6

4 | Is the temperature control inoperative from the front only? | -- | Go to Step 16 | Go to Step 17
5 | Using a DMM, probe between the auxiliary heater-A/C control connector C1 terminal 1 and ground. Refer to Circuit Testing in Wiring Systems. Is the measured voltage within the specified values? | 9-14 V | Go to Step 7 | Go to Step 8
6 | Repair the poor connection or open in circuit 733 between S252 and the auxiliary heater-A/C control connector C1 terminal 4. Refer to Wiring Repairs or Connector Repairs in Wiring Systems. Is the repair complete? | -- | Go to Step 35 | --
7 | Using a DMM, probe between the auxiliary heater-A/C control connector C1 terminal 6 and B+. Refer to Circuit Testing in Wiring Systems. Is the measured voltage within the specified values? | 9-14 V | Go to Step 9 | Go to Step 10
8 | Repair the poor connection or open in circuit 641 between the auxiliary heater-A/C control connector C1 terminal 1 and S345. Refer to Wiring Repairs or Connector Repairs in Wiring Systems. Is the repair complete? | -- | Go to Step 35 | --
9 |

1. Check for a poor connection at the auxiliary heater-A/C control connector C1 terminal 5. Refer to Circuit Testing in Wiring Systems.
2. Check for a short to ground or voltage in circuit 955. Refer to Circuit Testing in Wiring Systems.
3. If OK, replace the auxiliary heater-A/C control. Refer to Auxiliary HVAC Module Replacement .

Is the repair complete?

--

Go to Step 35

Go to Step 11

10 | Repair the poor connection or open in circuit 850 between the auxiliary heater-A/C control connector C1 terminal 6 and S403. Refer to Wiring Repairs or Connector Repairs in Wiring Systems. Is the repair complete? | -- | Go to Step 35 | --
11 | Using a DMM, probe between the temperature valve actuator connector terminal 10 and ground. Refer to Circuit Testing in Wiring Systems. Is the measured voltage within the specified values? | 9-14 V | Go to Step 12 | Go to Step 13
12 | Using a DMM, probe the auxiliary temperature valve actuator connector terminal 7 and B+. Refer to Circuit Testing in Wiring Systems. Is the voltage within the specified values? | 9-14 V | Go to Step 14 | Go to Step 15
13 | Repair the poor connection or open in circuit 641 between the auxiliary temperature valve actuator connector terminal 10 and S345. Refer to Wiring Repairs or Connector Repairs in Wiring Systems. Is the repair complete? | -- | Go to Step 35 | --
14 | Replace the auxiliary temperature valve actuator. Refer to Temperature Valve Replacement . Is the repair complete? | -- | Go to Step 35 | --
15 | Repair the poor connection or open in circuit 850 between the auxiliary temperature valve actuator connector terminal 7 and S403. Refer to Wiring Repairs or Connector Repairs in Wiring Systems. Is the repair complete? | -- | Go to Step 35 | --
16 |

1. Place the ignition switch in the RUN position.
2. Connect a test lamp from the electric slave actuator connector terminal 10 and ground. Refer to Circuit Testing in Wiring Systems.

Is the test lamp on?

--

Go to Step 18

Go to Step 19

17 | The temperature control is inoperative from both switches. Were you sent here for a poor cooling concern of the passenger compartment? | -- | Go to Step 24 | Go to Step 25
18 | Probe with a test lamp between the electric slave actuator connector terminal 7 and B+. Refer to Circuit Testing in Wiring Systems. Is the test lamp on? | -- | Go to Step 20 | Go to Step 21
19 | Repair the poor connection or open in circuit 241 between the electric slave actuator connector terminal 10 and S264. Refer to Wiring Repairs or Connector Repairs in Wiring Systems. Is the repair complete? | -- | Go to Step 35 | --
20 |

1. Turn the ignition switch to the OFF position.
2. Disconnect the electric slave actuator connector.
3. Using a DMM, probe between the heater-A/C control connector C2 terminal G and ground. Refer to Circuit Testing in Wiring Systems.
4. Move the front switch.

Does the voltage vary between 1-12 volts?

1-12V

Go to Step 22

Go to Step 23

21 | Repair the poor connection or open in circuit 150 between the electric slave actuator connector terminal 7 and S213. Refer to Wiring Repairs or Connector Repairs in Wiring Systems. Is the repair complete? | -- | Go to Step 35 | --
22 | Replace the electric slave actuator. Refer to Temperature Actuator Replacement - Auxiliary . Is the repair complete? | -- | Go to Step 35 | --
23 | Repair the poor connection or open in circuit 733 between the electric slave actuator connector terminal 8 and S252. Refer to Wiring Repairs or Connector Repairs in Wiring Systems. Is the repair complete? | -- | Go to Step 35 | --
24 | Does the A/C compressor clutch engage when the A/C button is depressed? | -- | Go to Step 26 | Go to HVAC Compressor Clutch Does Not Engage
25 | Before proceeding with the following table, check and make sure that:

• | the engine is reaching normal operating temperature.

• | both upper and lower radiator hoses have become hot.

• | both inlet and outlet heater hoses have become hot.

• | the cooling system is operating normally.

Is the cooling system operating normally?

--

Go to Step 26

Go to Cooling Insufficient - Air Conditioning (A/C) System

26 |

1. Disconnect the heater-A/C control connector C2.
2. Turn the ignition switch to the RUN position.
3. Connect a test lamp from the heater-A/C control connector C2 terminal E and ground. Refer to Circuit Testing in Wiring Systems.

Is the test lamp on?

--

Go to Step 27

Go to Step 28

27 | Probe with a test lamp between the heater-A/C control connector C2 terminal C and ground. Refer to Circuit Testing in Wiring Systems. Is the test lamp on? | -- | Go to Step 29 | Go to Step 30
28 | Repair a poor connection or open in circuit 640 between the heater-A/C control connector C2 terminal E and S202. Refer to Wiring Repairs or Connector Repairs in Wiring Systems. Is the repair complete? | -- | Go to Step 35 | --
29 |

1. Turn the ignition switch to the OFF position.
2. Disconnect the electric slave actuator connector.
3. Disconnect the auxiliary heater-A/C control connector C1.
4. Using a DMM, check for continuity in circuit 733 between the heater-A/C control connector C2 terminal G and the electric slave actuator terminal 8. Refer to Circuit Testing in Wiring Systems.
5. Using a DMM, check for continuity in circuit 733 between the heater-A/C control connector C2 terminal G and the auxiliary heater-A/C control connector C1 terminal 4.

Is there continuity for both tests?

--

Go to Step 31

Go to Step 32

30 | Repair the poor connection or open in circuit 241 between the heater-A/C control connector C2 terminal C and S264. Refer to Wiring Repairs or Connector Repairs in Wiring Systems. Is the repair complete? | -- | Go to Step 35 | --
31 | Using a DMM, check for continuity in circuit 733 between the heater-A/C control connector C2 terminal G and ground. Refer to Circuit Testing in Wiring Systems. Is circuit 733 shorted to ground? | -- | Go to Step 33 | Go to Step 34
32 | Repair the poor connection or open in circuit 733. Refer to Wiring Repairs or Connector Repairs in Wiring Systems. Is the repair complete? | -- | Go to Step 35 | --
33 | Repair the short to ground in circuit 733. Refer to Wiring Repairs in Wiring Systems. Is the repair complete? | -- | Go to Step 35 | --
34 | Replace the heater-A/C control. Refer to HVAC Module Assembly Replacement . Is the repair complete? | -- | Go to Step 35 | --
35 |

1. Turn the ignition switch to the OFF position.
2. Reconnect all connectors/components disconnected.

Have all repairs been made?

--

Go to Diagnostic System Check

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