CAMPAIGN: EXHAUST SYSTEM CORROSION (INSTALL NEW KIT). Geo Tracker - 4WD 1990

For 1990-2009 cars

# CAMPAIGN: EXHAUST SYSTEM CORROSION (INSTALL NEW KIT)

#### Subject: EXHAUST SYSTEM CORROSION

#### Models: 1989-91 Chevrolet & GMC Tracker

#### TO: ALL GENERAL MOTORS DEALERS:

General Motors of Canada has determined that certain 1989-91 Chevrolet and GMC Trackers may experience a perforation of the two-piece muffler/tailpipe due to corrosion if the vehicle is frequently driven on roads where large amounts of salt are applied during winter weather. Continuing corrosion of a perforated tailpipe can eventually result in the tailpipe becoming completely separated from the rest of the exhaust system. Exhaust gas leakage from a separated tailpipe can cause heat damage to the vehicle's rear floor material and carpeting.

To prevent this condition from occurring, dealers are to install an exhaust heat shield on involved vehicles.

#### VEHICLES INVOLVED:

Involved are CERTAIN vehicles built within the following VIN breakpoints:

Year Model From Through ---- ----- ---- ------- 1989 Chev/GMC Tracker SOP EOP 1990 Chev/GMC Tracker SOP EOP 1991 Chev/GMC Tracker SOP M6914144

All affected vehicles have been identified by the VIN listing provided to involved dealers with this bulletin. Any dealer not receiving a listing was not shipped any of the affected vehicles.

#### DEALER CAMPAIGN RESPONSIBILITY:

Dealers are to perform this campaign on all involved vehicles at no charge to owners, regardless of kilometres traveled, age of vehicle, or ownership, from this time forward.

Whenever a vehicle subject to this campaign is taken into your new or used vehicle inventory, or it is in your dealership for service, you are to ensure the campaign correction has been made before selling or releasing the vehicle.

Owners of vehicles recently sold from your new vehicle inventory are to be contacted by the dealer, and arrangements made to make the required modification according to instructions contained in this bulletin.

#### CAMPAIGN PROCEDURE:

Refer to Section 4 of the Service Policies and Procedures Manual for the detailed procedure on handling Product Campaigns. Dealers are requested to complete the campaign on all transfers as soon as possible.

#### NOTIFICATION:

------------ All owners of record at the time of campaign release are shown on the attached computer listing and have been notified by first class mail from General Motors. The listings provided are for campaign activity only and should not be used for any other purpose.

#### PARTS INFORMATION:

Parts required to complete this campaign should be ordered through regular channels, as follows:

Part Number Description Quantity/Vehicle ----------- ----------- ---------------- 96067161 Exhaust Heat Shield Kit 1

Each Kit Contains: 1 Heat Shield Panel 4 Heat Shield Panel Screws 1 Hose/Wire Cover 1 Cover Clamp 1 Cover/Frame Clamp 1 Exhaust Pipe Loop 2 Exhaust Pipe Loop Bolts

#### SPECIAL TOOLS

Each dealer will be shipped, by Dominion General, a 20.5" long punch tool (NPN) for this campaign. This tool is being furnished with this bulletin at no charge.

#### PARTS AND LABOUR CLAIM INFORMATION:

Credit for the campaign work performed will be paid upon receipt of a properly completed campaign claim card or DCS transmission in accordance with the following:

Repair Code Description Time Allowance ----------- ----------- -------------- 2A Install Heat Shield .5

Time allowance includes 0.1 hour for dealer administrative detail associated with this campaign. Repair Code 2A includes .20 for anti-corrosive sealer (such as GM Part 10952414). Parts credit will be based on dealer net plus 30% to cover parts handling.

SERVICE PROCEDURE: - (Numbers in () refer to illustrations on page 4) -----------------

1. Ensure vehicle floor is clean and dry in area where heat shield is to be installed (see illustrations).

2. Raise vehicle on hoist.

3. Install hose/wire cover (3) over evaporative hose of fuel tank and over wiring harness using cover clamp (4) and cover/frame clamp (5) (see "Bottom View" illustration).

4. Position heat shield panel (1) to floor pan so embossment on heat shield panel is aligned with #1 body hole. Panel-to-side-frame clearance is approximately 10mm as shown in illustrations.

5. Punch a 4mm (5/32") hole into floor panel at each of four comer anchor holes of heat shield panel using 20.5" long punch tool supplied for this campaign. Tap punch tool several times with hammer until shoulder of punching tool contacts floor panel.

6. Apply small amount of anti-corrosive sealer (such as GM 10952414) to threads of each heat shield screw (7) and install heat shield panel using four screws.

7. Install exhaust pipe loop (2) on heat shield panel using two exhaust pipe loop bolts (6).

8. Lower vehicle.

9. Install Campaign Identification Label.

#### INSTALLATION OF CAMPAIGN IDENTIFICATION LABEL

Clean surface of radiator upper mounting panel and apply a Campaign Identification Label. Make sure the correct campaign number is inserted on the label. This will indicate that the campaign has been completed.

Dear General Motors Customer:

General Motors of Canada has determined that certain 1989-91 Chevrolet and GMC Trackers may experience a perforation of the two-piece muffler/tailpipe due to corrosion if the vehicle is frequently driven on roads where large amounts of salt are applied during winter weather. Continuing corrosion of a perforated tailpipe can eventually result in the tailpipe becoming completely separated from the rest of the exhaust system. Exhaust gas leakage from a separated tailpipe can cause heat damage to the vehicles rear floor material and carpeting.

To prevent this condition from occurring, dealers are to install an exhaust heat shield on involved vehicles. This service will be performed for you at no charge.

Please contact your GM dealer as soon as possible to arrange a service date.

If parts are required, ask your dealer for details regarding their availability. If parts are not in stock, they can be ordered before scheduling your service date.

This letter identifies your vehicle. Presentation of this letter to your dealer will assist their Service personnel in completing the necessary correction to your vehicle in the shortest possible time.

Subsequent to contacting your dealer, further assistance, if required, may be obtained from our Customer Assistance Centre, toll free, by calling 1-800-263-3777 (English), or 1-800-263-7854 (French).

We are sorry to cause you this inconvenience; however, we have taken this action in the interest of your continued satisfaction with our products.

General Motors bulletins are intended for use by professional technicians, not a "do-it-yourselfer". They are written to inform those technicians of conditions that may occur on some vehicles, or to provide information that could assist in the proper service of a vehicle. Properly trained technicians have the equipment, tools, safety instructions and know-how to do a job properly and safely. If a condition is described, do not assume that the bulletin applies to your vehicle, or that your vehicle will have that condition. See a General Motors dealer servicing your brand of General Motors vehicle for information on whether your vehicle may benefit from the information.