For 1990-2009 cars

## Power Steering Pump Hoses and Pipes Replacement 2.5L and 2.0L Gasoline Engines

### Removal Procedure

1. Siphon the power steering fluid from the fluid reservoir.
2. Place a drain pan under the vehicle. Use a rag in order to absorb any spilled fluid.

Caution: Refer to Power Steering Hose Disconnected Caution in the Preface section.

3. Loosen the fitting and remove the pressure pipe (1) from the power steering pump (2).
4. Loosen the hose clamp and remove the return hose from the fluid reservoir.
5. Remove the pressure pipe bracket bolt from the generator.
6. Remove the return pipe bracket bolt in front of the power steering pump.
7. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
8. Loosen the fitting and remove the pressure pipe from the power steering gear inlet.
9. Remove the return pipe bracket bolt near the power steering gear.
10. Loosen the fitting and remove the return pipe from the power steering gear outlet.
11. Remove the return pipe bracket bolts from the front crossmember.
12. Remove the return pipe bracket bolts near the radiator.
13. Remove the return pipe and the pressure pipe from the vehicle.

### Installation Procedure

Caution: Refer to Installing Hoses without Twists or Bends Caution in the Preface section.

1. Route the pressure pipe from the power steering pump to the power steering gear.
2. Route the return pipe from the power steering fluid reservoir to the power steering gear.

Caution: Refer to Fastener Caution in the Preface section.

3. Install the return pipe bracket bolts near the radiator and tighten to 14 N·m (10 lb ft).
4. Install the return pipe bracket bolts to the front crossmember and tighten to 9 N·m (80 lb in).
5. Install the return pipe to the power steering gear outlet and tighten to 28 N·m (21 lb ft).
6. Install the pressure pipe to the power steering gear inlet and tighten to 28 N·m (21 lb ft).
7. Install the return pipe bracket bolt in front of the power steering pump and tighten to 14 N·m (10 lb ft).
8. Install the pressure pipe bracket bolt to the generator and tighten to 10 N·m (7 lb ft).
9. Install the return hose and the hose clamp to the fluid reservoir.
10. Install the pressure pipe (1) to the power steering pump (2) and tighten to 28 N·m (21 lb ft).

Caution: Refer to Using Proper Power Steering Fluid Caution in the Preface section.

11. Fill the fluid reservoir with power steering fluid. Refer to Checking and Adding Power Steering Fluid.

Caution: Refer to Air in the Power Steering System Caution in the Preface section.

12. Bleed the power steering system. Refer to Power Steering System Bleeding.
13. Inspect for leaks. If there are leaks, correct the cause of the leaks. Refer to Power Steering Fluid Leaks.
14. Lower the vehicle.

## Power Steering Pump Hoses and Pipes Replacement 2.0L Diesel Engine

### Removal Procedure

1. Siphon the power steering fluid from the fluid reservoir.
2. Place a drain pan under the vehicle. Use a rag in order to absorb any spilled fluid.
3. Remove the engine beauty cover. Refer to Engine Cover Replacement.

Caution: Refer to Power Steering Hose Disconnected Caution in the Preface section.

4. Loosen the fitting and remove the pressure pipe (1) from the power steering pump.
5. Loosen the hose clamp and remove the return hose from the fluid reservoir.
6. Remove the pressure pipe bracket bolt from the generator.
7. Remove the return pipe bracket nut (2) in front of the power steering pump.
8. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
9. Remove the pressure pipe bracket nut (1) from the heat shield on the power steering gear.
10. Loosen the fitting and remove the pressure pipe from the power steering gear inlet.
11. Remove the return pipe bracket bolt near the power steering gear.
12. Loosen the fitting and remove the return pipe from the power steering gear outlet.
13. Remove the return pipe bracket bolts (1, 2, 3) from the front crossmember.
14. Remove the return pipe bracket bolts (1, 2) near the radiator.
15. Remove the return pipe and the pressure pipe from the vehicle.

### Installation Procedure

Caution: Refer to Installing Hoses without Twists or Bends Caution in the Preface section.

1. Route the pressure pipe from the power steering pump to the power steering gear.
2. Route the return pipe from the power steering fluid reservoir to the power steering gear.

Caution: Refer to Fastener Caution in the Preface section.

3. Install the return pipe bracket bolts (1, 2) near the radiator and tighten to 14 N·m (10 lb ft).
4. Install the return pipe bracket bolts (1, 2, 3) to the front crossmember and tighten to 9 N·m (80 lb in).
5. Install the return pipe to the power steering gear outlet and tighten to 28 N·m (21 lb ft).
6. Install the pressure pipe to the power steering gear inlet and tighten to 28 N·m (21 lb ft).
7. Install the pressure pipe nut (1) to the heat shield on the power steering gear and tighten to 9 N·m (80 lb in).
8. Install the return pipe bracket nut (2) in front of the power steering pump and tighten to 14 N·m (10 lb ft).
9. Install the pressure pipe bracket bolt to the generator and tighten to 10 N·m (7 lb ft).
10. Install the return hose and the hose clamp to the fluid reservoir.
11. Install the pressure pipe (1) to the power steering pump and tighten to 28 N·m (21 lb ft).
12. Install the engine beauty cover. Refer to Engine Cover Replacement.

Caution: Refer to Using Proper Power Steering Fluid Caution in the Preface section.

13. Fill the fluid reservoir with power steering fluid. Refer to Checking and Adding Power Steering Fluid.

Caution: Refer to Air in the Power Steering System Caution in the Preface section.

14. Bleed the power steering system. Refer to Power Steering System Bleeding.
15. Inspect for leaks. If there are leaks, correct the cause of the leaks. Refer to Power Steering Fluid Leaks.
16. Lower the vehicle.