For 1990-2009 cars

Table 1: | Gear Axial Clearance
Table 2: | Gear Radial Clearance
Table 3: | Output Shaft
Table 4: | Input Shaft Bearing Journals - Minimum Diameter
Table 5: | Countershaft Bearing Journals - Minimum Diameter
Table 6: | Synchronizer Blocker Ring to Gear - Minimum Clearance
Table 7: | Synchronizer Sleeve to Shift Fork - Maximum Clearance

#### Gear Axial Clearance

Application | Standard Clearance Metric | Standard Clearance English
--- | --- | ---
1st Countershaft Gear | 0.10-0.43 mm | 0.0039-0.0169 in
2nd Countershaft Gear | 0.10-0.43 mm | 0.0039-0.0169 in
3rd Gear | 0.09-0.52 mm | 0.0035-0.0204 in
4th Gear | 0.12-0.38 mm | 0.0047-0.0150 in
6th Gear | 0.20-0.49 mm | 0.0079-0.0193 in
Reverse Countershaft Gear | 0.125-0.375 mm | 0.0049-0.0148 in
Reverse Idler Gear | 0.10-0.55 mm | 0.0039-0.0216 in

#### Gear Radial Clearance

Application | Standard Clearance Metric | Standard Clearance English
--- | --- | ---
1st Countershaft Gear | 0.015-0.067 mm | 0.0006-0.0026 in
2nd Countershaft Gear | 0.015-0.067 mm | 0.0006-0.0026 in
3rd Gear | 0.015-0.067 mm | 0.0006-0.0026 in
4th Gear | 0.015-0.067 mm | 0.0006-0.0026 in
6th Gear | 0.015-0.065 mm | 0.0006-0.0025 in
Reverse Countershaft Gear | 0.015-0.065 mm | 0.0006-0.0025 in
Reverse Idler Gear | 0.015-0.050 mm | 0.0006-0.0020 in

#### Output Shaft

Application | Specification
--- | ---
Metric | English
Flange Thickness - Maximum | 11.3 mm | 0.4449 in
Runout - Maximum | 0.136 mm | 0.0053 in

#### Input Shaft Bearing Journals - Minimum Diameter

Application | Specification
--- | ---
Metric | English
3rd Gear | 44.985 mm | 1.7710 in
4th Gear | 44.985 mm | 1.7710 in
6th Gear | 41.985 mm | 1.6529 in

#### Countershaft Bearing Journals - Minimum Diameter

Application | Specification
--- | ---
Metric | English
1st Countershaft Gear Bearing | 47.985 mm | 1.8891 in
2nd Countershaft Gear Bearing | 53.985 mm | 2.1254 in
Reverse | 44.985 mm | 1.7710 in
Reverse Idler Gear | 27.937 mm | 1.0999 in

#### Synchronizer Blocker Ring to Gear - Minimum Clearance

Application | Specification
--- | ---
Metric | English
1st, 2nd | 0.88 mm | 0.035 in
3rd | 0.8 mm | 0.031 in
4th, 5th, 6th | 0.7 mm | 0.027 in
Reverse | 0.9 mm | 0.035 in

#### Synchronizer Sleeve to Shift Fork - Maximum Clearance

Application | Specification
--- | ---
Metric | English
1st/2nd | 0.35 mm | 0.014 in
3rd/4th, 5th/6th, Reverse | 0.84 mm | 0.033 in