For 1990-2009 cars

### Tools Required

• | J 23907 Clutch Pilot Bearing Remover

• | J 38836 Pilot Bushing Installer/Clutch

### Removal Procedure

1. Disable the SIR system. Refer to SIR Disabling and Enabling .

Caution: Refer to Battery Disconnect Caution in the Preface section.

2. Disconnect the battery ground cable from the battery. Refer to Battery Negative Cable Disconnection and Connection .

Caution: Refer to Safety Glasses Caution in the Preface section.

Caution: Refer to Vehicle Lifting Caution in the Preface section.

3. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
4. Remove the transmission assembly. Refer to Transmission Replacement .
5. Remove the clutch assembly. Refer to Clutch Assembly Replacement .
6. Remove the clutch pilot bearing, using the clutch pilot bearing remover (1).

### Installation Procedure

Important: Make sure that the crankshaft rear oil gallery plug (1) is not a loose fit, damaged or leaking.

Important: The correct depth (a) for the oil gallery plug is 31.2 to 31.6 mm.

1. Apply sealant LOCTITE R 242 and install it to the correct depth, If replacing the oil gallery plug (1).

Important: Use a 5/8 inch flat washer (2) against the tool to support the bearing races.

Important: When installed correctly the bearing should be flush with the crankshaft counter-bore.

2. Install the clutch pilot bearing (3) to the rear of the crankshaft, using pilot bushing installer (1).
3. Install the clutch assembly. Refer to Clutch Assembly Replacement .
4. Install the transmission assembly. Refer to Transmission Replacement .
5. Bleed the clutch hydraulic system. Refer to Hydraulic Clutch Bleeding .
6. Enable the SIR. Refer to SIR Disabling and Enabling in SIR.
7. Connect the battery ground cable to the battery. Refer to Battery Negative Cable Disconnection and Connection .
8. Road test vehicle for correct operation.