For 1990-2009 cars

## Front Bumper Fascia Replacement Except HSV Maloo

### Removal Procedure

Caution: Refer to Safety Glasses Caution in the Preface section.

Caution: Refer to Vehicle Lifting Caution in the Preface section.

1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
2. Remove the front wheelhouse liner. Refer to Front Wheelhouse Liner Replacement .
3. Disconnect the front end module to front bumper fascia wiring harness (1).
4. Remove the front bumper fascia (1) to front air deflector retaining screws (2).
5. Loosen the front bumper fascia to fender retaining bolts (1) approximately 4 turns. Repeat for opposite side.
6. Push the front bumper fascia to fender retaining bolts (1) upwards to disengage from the fender.
7. Loosen the front bumper fascia from the key slots (1) at the fender attachments.
8. Lower the vehicle.
9. Remove the radiator grille. Refer to Radiator Grille Replacement .
10. With the aid of an assistant, disengage the locating pin (1) from the fender. Repeat for opposite side.
11. Disengage the front bumper fascia (1) from the front bumper fascia support bracket retaining tabs (2).
12. Remove the front bumper fascia from the vehicle.

### Disassembly Procedure

1. Remove the front bumper fascia lower grille. Refer to Front Bumper Lower Fascia Grille Replacement .
2. Disconnect the front bumper fascia wiring loom retaining clips (1) to the front bumper fascia (2).
3. Disconnect the front fog lamp wiring connectors (3) to the front fog lamps.
4. Disconnect the front object alarm sensor wiring connectors (1) from the front bumper fascia (2).
5. Remove the front fog lamp covers. Refer to Front Fog Lamp Cover Replacement .
6. Remove the front fog lamps. Refer to Front Fog Lamp Replacement .

### Assembly Procedure

1. Install the front fog lamps. Refer to Front Fog Lamp Replacement .
2. Install the front fog lamp covers. Refer to Front Fog Lamp Cover Replacement .
3. Connect the front object alarm sensor wiring connectors (1) to the front bumper fascia (2).
4. Connect the front bumper fascia wiring loom retaining clips (1) to the front bumper fascia (2).
5. Connect the front fog lamp wiring connectors (3) to the front fog lamps.
6. Install the front bumper fascia lower grille. Refer to Front Bumper Lower Fascia Grille Replacement .

### Installation Procedure

1. With the aid of an assistant, position the front bumper fascia to the vehicle.
2. Firmly press the front bumper fascia support bracket retaining tabs (2) to front bumper fascia (1).
3. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
4. Position the front bumper fascia to the key slots (1) in the fender.
5. Align the locating pin (1) to the locating hole in the fender.
6. Push the front bumper fascia rearward in order to adjust.

Notice: Refer to Fastener Notice in the Preface section.

7. Tighten the front bumper fascia to fender retaining bolts (1).

Tighten
Tighten the bolts to 10 N·m (89 lb in).

8. Install the front bumper fascia to front air deflector retaining screws (2).

Tighten
Tighten the screws to 3 N·m (27 lb in).

9. Connect the front end module to front bumper fascia wiring harness (1).
10. Install the front wheelhouse liner. Refer to Front Wheelhouse Liner Replacement .
11. Lower the vehicle.
12. Install the radiator grille. Refer to Radiator Grille Replacement .

## Front Bumper Fascia Replacement HSV Maloo

### Removal Procedure

Caution: Refer to Safety Glasses Caution in the Preface section.

Caution: Refer to Vehicle Lifting Caution in the Preface section.

1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
2. Remove the front wheelhouse liners. Refer to Front Wheelhouse Liner Replacement .
3. Disconnect the front end module to front bumper fascia wiring harness (1).
4. Loosen the front bumper fascia to fender retaining bolts (1) approximately four turns. Repeat for opposite side.
5. Push the front bumper fascia to fender retaining bolts (1) upwards to disengage from the fender.
6. Loosen the front bumper fascia from the key slots (1) at the fender attachments.
7. Lower the vehicle.
8. With the aid of an assistant, disengage the locating pin (1) from the fender. Repeat for opposite side.
9. Remove the front bumper fascia upper retaining screws (1) and scrivets (2).
10. Disengage the front bumper fascia (1) from the front bumper fascia support bracket retaining tabs (2).
11. Remove the front bumper fascia from the vehicle.

### Disassembly Procedure

1. Disconnect the front bumper fascia wiring loom retaining clips (1).
2. Disconnect the front fog lamp and front driving lamp electrical connectors (1).
3. Disconnect the front object alarm sensor wiring connectors (1) from the front bumper fascia (2).
4. Remove the front lower lamp assembly. Refer to Front Lower Lamp Assembly Replacement in Lighting Systems.

### Assembly Procedure

1. Install the front lower lamp assembly. Refer to Front Fog Lamp Replacement .
2. Connect the front object alarm sensor wiring connectors (1) to the front bumper fascia (2).
3. Connect the front bumper fascia wiring loom retaining clips (1).
4. Connect the front fog lamp and front driving lamp electrical connectors (1).

### Installation Procedure

1. With the aid of an assistant, position the front bumper fascia (1) to the vehicle.
2. Firmly press the front bumper fascia (1) to engage the front bumper fascia support bracket retaining tabs (2).

Notice: Refer to Fastener Notice in the Preface section.

3. Install the front bumper fascia upper retaining screws (1) and scrivets (2).

Tighten
Tighten the screws to 2 - 4 Nm (18 - 36 lb. in).

4. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
5. Position the front bumper fascia to the key slots (1) in the fender.
6. Engage the locating pin (1) to the locating hole in the fender.
7. Push the front bumper fascia rearward in order to adjust the front bumper fascia position.
8. Tighten the front bumper fascia to fender retaining bolts (1).

Tighten
Tighten the bolts to 12 Nm (106 lb. in).

9. Connect the front end module to front bumper fascia wiring harness (1).
10. Install the front wheelhouse liners. Refer to Front Wheelhouse Liner Replacement .
11. Lower the vehicle.