For 1990-2009 cars

#### Tools Required

J 37378-1 Valve Guide Reamer

### Valve Guide Reaming

Important:

• | Above acceptable valve stem-to-guide clearance may cause a noisy valve train, premature valve stem oil seal wear, component damage, and/or above acceptable engine oil consumption.

• | Insufficient valve stem-to-guide clearance will result in noisy or sticking valves. Valves that are too tight may disturb engine smoothness or lead to component damage.

1. Measure the valve stem-to-guide clearance using a dial indicator. Position the tip of the dial indicator at the top of the valve guide.

Valve stem-to-guide clearance may also be obtained by using a micrometer to measure the valve stem diameter and a ball type measuring gauge to measure the guide bore.

2. A valve stem (1) and guide (2) with above acceptable clearance must be replaced or the cylinder head replaced. Refer to Engine Mechanical Specifications .
3. Inspect the valve stems for above acceptable scoring, wear, or warpage.

• | A valve stem that has above acceptable scoring (3 or 4) or wear (4 or 6) must be replaced.

• | A valve guide that is worn and has above acceptable stem-to-guide clearance should be reamed and valves with oversize stems installed.

4. Measure the valve stem diameter. A valve stem with a diameter less than 7.95 mm (0.313 in) must be replaced.

If the valve stem diameter is within specifications, and the stem-to-guide clearance is above acceptable, the cylinder head must be replaced.

### Valve and Seat Grinding

Important:

• | Reconditioning the valve seats is very important. The seating of the valves must be perfect for the engine to deliver optimum power and performance. Several different types of equipment are available for grinding valve seats.

• | Another important factor is the cooling of the valve head. Good contact between the valve and the seat will ensure that heat will be correctly dissipated.

• | The recommendations of the manufacturer of the equipment should be followed carefully to obtain the correct results. Regardless of what type of equipment is used, it is essential that valve guide bores be free from carbon or dirt to ensure correct centring of the tool pilot in the guide.

• | Exhaust valves that are pitted must be refaced to the correct angle. Valve stems that show above acceptable wear, or valves that are warped above acceptable tolerances must be replaced. When a valve head that is warped above acceptable tolerances is refaced, a knife edge may be ground on part or all of the valve head due to the amount of metal that must be removed. Knife edges lead to breakage, burning or pre-ignition due to heat localizing on this knife edge. If the edge of the valve head is less than 1.25 mm (0.05 in) after grinding, replace the valve.

• | Several different types of equipment are available for refacing valves. The recommendation of the manufacturer of the equipment should be carefully followed to obtain the correct results.

• | DO NOT reface intake valves. Intake valves with above acceptable wear or damage MUST be replaced.

1. Inspect the valve for the following conditions:

• | Burnt or eroded areas (1)

• | A worn margin (2)

• | A bent stem (3)

• | A worn or scored stem (4)

• | A worn key groove (5)

• | A worn stem tip (6)

2. Inspect the valve face for the following conditions:

• | Worn or no margin (1 or 4)

• | Pitted surfaces (2)

• | Burnt or eroded areas (3)

3. Inspect the valve margin.

The exhaust valve may be refaced if the margin is greater than 1.25 mm (0.05 in) thick before grinding.

4. Reface pitted exhaust valves on a suitable valve refacing machine.
5. Replace the valve if the margin is less than 1.25 mm (0.05 in) thick after grinding.
6. If the valve face has been ground, it may be necessary to shim the valve spring to obtain the correct spring installed height. Refer to Cylinder Head Disassemble .
7. Inspect for a loose valve seat in the cylinder head. The valve seat has an interference fit to the cylinder head.
8. Clean the valve guide bores with a suitable tool. Remove all carbon or dirt from the bores.

The valve guide must be clean for the seat grinding tool to obtain correct results.

9. Grind the valve seat.

The recommendations of the manufacturer of the equipment should be followed carefully to obtain the correct results. Regardless of what type of equipment is used, it is essential that valve guide bores be free from carbon or dirt to ensure correct centring of the tool pilot in the guide.

10. Inspect the valve seats.

• | The valve seats should be concentric to within 0.05 mm (0.0021 in) total indicator reading.

• | If the valve seat has been ground, it may be necessary to shim the valve spring to attain the correct spring installed height. Refer to Cylinder Head Disassemble .