For 1990-2009 cars

Table 1: | Valve Guide Reaming Table

Application | Specification
--- | ---
Metric | English
Camshaft

- Bearing Journal OD

42.455-43.470 mm

1.6714-1.7114 in

- Camshaft Cap to Bearing Journal Clearance

0.04-0.144 mm

0.0015-0.0056 in

- Lift - Exhaust

9.2 mm

0.36 in

- Lift - Intake

9.2 mm

0.36 in

Connecting Rod Journal

- Diameter - All

48.970-48.988 mm

1.9279-1.9287 in

- Out of Round - Maximum

0.004 mm

0.00015 in

- Rod Bearing Clearance

0.013-0.041 mm

0.0005-0.0016 in

- Rod Bearing Play

0.006-0.031 mm

0.00023-0.00122 in

Crankshaft

- End Play

0.070-0.302 mm

0.0027-0.0118 in

- Main Bearing Clearance - All

0.015-0.040 mm

0.00059-0.00157 in

- Main Journal Diameter - All

57.974-57.995 mm

2.2788-2.2832 in

- Radial Runout - Shaft Support on No. 1 and No. 5 Bearings Measured at No. 3 Journal

0.03 mm

0.00118 in

- Service Oversize, Available in 2 Sizes

0.25 and 0.5 mm

0.00098 and 0.019 in

Cylinder Bore

- Block Face Distortion

0.01 mm Max

0.00039 in

- Cylinder Bore Taper - Maximum

0.013 mm

0.0005 in

- Diameter

85.975-86.025 mm

3.384-3.386 in

- Out of Round - Maximum

0.013 mm

0.0005 in

- Oversize - Measure Replacement Piston before Re-boring

Available in 0.50 mm to Suit Bore

0/019 in

- Service Replacement Standard Bore

4 Piston, Pin, and Ring Assemblies Available

Cylinder Head

- Maximum Valve Stem Protrusion

39.2 mm

1.544 in

- Minimum Overall Height After Machining

133.9 mm

5.271 in

- Overall Height

133.975 - 134.025 mm

5.2746-6.2766 in

- Valve Guide Height

13.7-14.0 mm

0.53-0.55 in

General Data
Bore | 86 mm | 3.4 in

- Bore Stroke

86 X 86 mm

3.38 in X 3.38 in

- Compression Ratio

9.6:1

- Displacement

1 998 cm³

121 in³

- Engine Type

4 Cylinder-In-Line

- Firing Order

1-3-4-2

- Lubricating Type

Forced Feed

- Maximum Power - at 5,400 RPM

95 kW

127.4 hp

- Maximum Torque - at 4,000 RPM

178 N·m

131 lb ft

- Oil Filter Type

Cartridge - Full Flow

- Oil Pan Capacity - with Oil Filter

4.0 liter

4.2 quarts

- Oil Pump Type

Rotary

Piston

- Clearance to Bore

0.010-0.030 mm

0.00039-0.0011 in

- Diameter

85.955-86.485 mm

3.384-3.404 in

- Maximum Piston Protrusion

0.5 mm

0.019 in

- Piston Taper

0.013 mm

0.0005 in

Piston Pin

- Clearance - In Piston

0.0035-0.0140 mm

0.00013-0.00055 in

- Clearance - In Rod

Interference Fit in Rod

- Diameter

20.9970-20.9985 mm

0.82665-0.82671 in

- Length

61.5 mm

2.42 in

- Pin Offset - Toward Thrust Side

1.0 mm

0.04 in

Oil Pump

- End Clearance

0.03-0.10 mm

0.001-0.003 in

- Gear Lash

0.10-0.20 mm

0.003-0.007 in

- Inner Gear to Crescent

0.35-0.40 mm

0.013-0.015 in

- Outer Gear to Body

0.11-0.19 mm

0.004-0.007 in

- Outer Gear to Crescent

0.40-0.50 mm

0.015-0.01 in

Piston Rings

- Oil

0.25-0.76 mm

0.01-0.03 in

- Ring, End Gap, Second Compression

0.3-0.5 mm

0.011-0.019 in

- Ring, End Gap, Top Compression

0.2-0.35 mm

0.008-0.014 in

Sealants and Adhesives

- Camshaft Carrier-to-Cylinder Head

HN 1581 (LOCTITE® 515)

- Coolant Jacket Caps and Plugs - Freeze Plugs

HN 1756 (LOCTITE® 176)

- Exhaust Manifold Studs/Nuts

Anti-seize Compound (HMC Spec HN 1325)

- Oil Gallery Plug

HN 1256 (LOCTITE® 242)

- Oil Pan Bolts

HN 1256 (LOCTITE® 242)

- Oil Pan Pickup Tube Bolts

HN 1256 (LOCTITE® 242)

- Oil Pump Bolts

HN 1256 (LOCTITE® 242)

- Rear Main Bearing Cap

GE p/n RTV 159

Valve System

- Face Runout - Maximum, All

0.03 mm

0.001 in

- Seat Runout - Maximum, All

0.03 mm

0.001 in

- Valve Diameter Intake

31.9-32.1 mm

1.2559-1.2637 in

- Valve Diameter Intake - Exhaust

28.9-29.1 mm

1.1378-1.1456 in

- Valve Guide Inside Diameter

6.000-6.012 mm

0.236-0.237 in

- Valve Lash Compensators

Hydraulic

- Valve Face Angle

44 degrees

- Valve Stem Diameter Intake

5.945-5.960 mm

0.234-0.235 in

- Valve Stem Diameter Intake - Exhaust

5.945-5.960 mm

0.234-0.235 in

- Valve Seat Angle

45 degrees

- Valve Seat Width Intake

1.0-1.5 mm

0.039-0.059 in

- Valve Seat Width Intake - Exhaust

1.7-2.2 mm

0.066-0.086 in

#### Valve Guide Reaming Table

Size | Reamer | Production Code | Service Code
--- | --- | --- | ---
Normal | -- | -- | K
1.9 mm (0.75 in) | KM-805 | 1 | K1
-- | -- | 2 | K2