For 1990-2009 cars

### Diagnostic Instructions

• | Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure.

• | Review Strategy Based Diagnosis for an overview of the diagnostic approach.

• | Diagnostic Procedure Instructions provides an overview of each diagnostic category.

### DTC Descriptors

DTC B0064: Left Front/Driver Pretensioner Deployment Loop Resistance Low
DTC B0065: Left Front/Driver Pretensioner Deployment Loop Open
DTC B0066: Left Front/Driver Pretensioner Deployment Loop Voltage Out of Range

### Diagnostic Fault Information

Circuit | Short to Ground | High Resistance | Open | Short to Voltage | Signal Performance
--- | --- | --- | --- | --- | ---
Seat Belt Pretensioner - LF High Control | B0066 | B0066 | B0065 | B0066 | B0064
Seat Belt Pretensioner - LF Low Control | B0066 | B0066 | B0065 | B0066 | B0064

### Circuit/System Description

The driver seat belt pretensioner deployment loop consists of a seat belt pretensioner - LF and the seat belt pretensioner - LF high and low circuits. A shorting bar used within the seat belt pretensioner connector shorts together both the seat belt pretensioner high and low circuits when the connector is disconnected. This will help to prevent unwanted deployment of the pretensioner during servicing. During a frontal crash of sufficient force the inflatable restraint sensing and diagnostic module (SDM) will allow current to flow through the deployment loop in order to deploy the seat belt pretensioner. The SDM performs continuous diagnostic tests on the deployment loops to check for proper circuit continuity and for shorts to ground or voltage. If a malfunction is detected, a diagnostic trouble code (DTC) will be stored in memory.

### Conditions for Running the DTC

Ignition voltage is between 9-16 volts.

### Conditions for Setting the DTC

#### B0064

DTC B0064 will set when the seat belt pretensioner - LF deployment loop resistance is less than 1.3 ohms for 500 milliseconds.

#### B0065

DTC B0065 will set when one of the following conditions occurs:

• | Seat belt pretensioner - LF high circuit is less than 2.4 volts and the seat belt pretensioner - LF deployment loop is greater than 6 ohms for 500 milliseconds.

• | Seat belt pretensioner - LF deployment loop resistance is greater than 4.8 ohms for 500 milliseconds.

#### B0066

DTC B0066 will set when one of the following conditions occur:

• | Seat belt pretensioner - LF high or low circuits are shorted to voltage or shorted to ground for 500 milliseconds.

• | Seat belt pretensioner - LF high circuit is less than 2.4 volts and seat belt pretensioner - LF deployment loop resistance is less than 6 ohms for 500 milliseconds.

### Action Taken When the DTC Sets

• | The SDM requests the instrument panel cluster (IPC) to illuminate the AIR BAG indicator.

• | The SIR system is disabled and no deployments are allowed.

### Conditions for Clearing the DTC

• | The condition for setting the DTC no longer exists.

• | A history DTC will clear once 100 malfunction-free ignition cycles have occurred.

### Reference Information

#### Schematic Reference

SIR Schematics

#### Connector End View Reference

Component Connector End Views

#### Description and Operation

SIR System Description and Operation

#### Electrical Information Reference

• | Circuit Testing

• | Connector Repairs

• | Testing for Intermittent Conditions and Poor Connections

• | Wiring Repairs

#### Scan Tool Reference

Control Module References for scan tool information

#### Special Tools

• | J 38715-A SIR Driver/Passenger Load Tool

• | J 38715-50 Load Tool Adapter

### Circuit/System Testing

Important: Refer to SIR Service Precautions .

When removing the connectors, inspect for damage or corrosion. Damage or corrosion to the following requires repair or replacement of the affected component/connector:

• | Inflatable restraint seat belt pretensioner

• | SDM module

• | Front end sensor wiring harness connector

• | SDM wiring harness connector

Important: The connector and connector position assurance (CPA) may seat independent of each other. Both the connector and CPA should seat with an audible and/or tactile click. The CPA isolates the shoring-bars within the connector allowing the deployment circuit to operate properly.

1. Verify that the LF inflatable restraint seat belt pretensioner connector and CPA are engaged.

⇒ | If the above condition is not found, make the appropriate repair.

2. Ignition OFF, disconnect the harness connector at the LF inflatable restraint seat belt pretensioner.
3. With the appropriate load tool adapter, connect J 38715-A in place of the LF inflatable restraint seat belt pretensioner.
4. Ignition ON, with a scan tool, verify that the appropriate DTC is set as current.

⇒ | If the DTC is not set or is set as history, cycle the ignition OFF, disconnect the load tool and adapter, reconnect the harness connector at the LF inflatable restraint seat belt pretensioner, and cycle the ignition ON. If the DTC resets after reconnecting the pretensioner, replace the LF inflatable restraint seat belt pretensioner.

5. Ignition OFF, disconnect the load tool and the adapter.
6. Disconnect the harness connector at the SDM.
7. Ignition ON, test for less than 1.0 volt between the low control circuit terminal 37 and ground.

⇒ | If not within the specified range, test the control circuit for a short to voltage.

8. Ignition ON, test for less than 1.0 volt between the high control circuit terminal 38 and ground.

⇒ | If not within the specified range, test the control circuit for a short to voltage.

9. Ignition OFF, test for infinite resistance between the low control circuit terminal 37 and ground.

⇒ | If not within the specified range, test the control circuit for a short to ground.

10. Ignition OFF, test for infinite resistance between the high control circuit terminal 38 and ground.

⇒ | If not within the specified range, test the control circuit for a short to ground.

11. Test for less than 1.0 ohm between the low control circuit terminal B and the SDM terminal 37.

⇒ | If not within the specified range, test the control circuit for an open/high resistance.

12. Test for less than 1.0 ohm between the high control circuit terminal A and the SDM terminal 38.

⇒ | If not within the specified range, test the control circuit for an open/high resistance.

13. If all circuits test normal, replace the SDM.

### Repair Instructions

Perform the Diagnostic Repair Verification after completing the diagnostic procedure.

• | Seat Belt Retractor Pretensioner Replacement - Front

• | SIR/SRS Wiring Repairs

• | Control Module References for SDM replacement, setup, and programming