For 1990-2009 cars

### Removal Procedure

Notice: Cap the fittings and plug the holes when servicing the fuel system in order to prevent dirt and other contaminants from entering the open pipes and passages.

Important: Always maintain cleanliness when servicing fuel system components.

1. Relieve the fuel system pressure. Refer to Fuel Pressure Relief .
2. Raise the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
3. Loosen the fuel filler hose clamp at the fuel tank.
4. Loosen the fuel filler hose clamp at the fuel filler pipe.
5. Remove the fuel filler hose.
6. Remove the fuel filler pipe attaching screw from the under body.
7. Remove the fuel filler pipe attaching screws from the fuel filler pipe access panel.
8. Remove the fuel filler pipe.

### Installation Procedure

1. Install the fuel filler pipe.

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

2. Install the fuel filler pipe attaching screws to the fuel filler pipe access panel.

Tighten
Tighten the fuel filler pipe attaching screws to 10 N·m (8 lb ft).

3. Install the fuel filler pipe attaching screw to the under body.

Tighten
Tighten the fuel filler pipe attaching screw to 10 N·m (8 lb ft).

4. Connect the vapor recirculation line at the fuel filler pipe.
5. Install the fuel filler hose.
6. Tighten the fuel filler hose clamp at the fuel tank.
7. Tighten the fuel filler hose clamp at the fuel filler pipe.
8. Inspect and make sure filler hose is fully seated on fuel tank port and fuel filler pipe .
9. Make sure the clamp is properly located on the tank port between the bead and tank.

Tighten
Tighten the fuel tank filler hose clamps to 2.5 N·m (22 lb in).

10. Lower the vehicle.
11. Tighten the fuel filler cap.
12. Reconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection in Engine Electrical.
13. Inspect for fuel leaks using the following procedure:

13.1. | Turn ON the ignition, for 2 seconds.

13.2. | Turn OFF the ignition, for 10 seconds.

13.3. | Turn ON the ignition.

13.4. | Inspect for leaks.