For 1990-2009 cars

## Cooling Fan Inoperative 3.4L (LA1)

Step | Action | Yes | No
--- | --- | --- | ---
Schematic Reference: Engine Cooling Schematics DEFINITION: One or both engine cooling fan motors do not operate properly in high or low speed modes.
1 | Did you perform the Engine Cooling Diagnostic System Check? | Go to Step 2 | Go to Diagnostic System Check - Engine Cooling
2 |

1. Install a scan tool.
2. Turn ON the ignition, with the engine OFF.
3. With a scan tool, command the Fans Low Speed ON and OFF.

Do the low speed engine cooling fans turn ON and OFF with each command?

Go to Step 3

Go to Step 4

3 | Important: Before the PCM changes the speed of the cooling fans, a 3-second delay will occur. With a scan tool, command the Fans High Speed ON and OFF. Do the high speed engine cooling fans turn ON and OFF with each command? | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | Go to Step 13
4 |

1. Turn the ignition OFF.
2. Disconnect the cool fan 1 relay.
3. Turn the ignition ON, with the engine OFF.
4. Probe the battery positive voltage circuit of the cool fan 1 relay switch side with a test lamp connected to a good ground.

Does the test lamp illuminate?

Go to Step 5

Go to Step 20

5 | Connect a 20 A fused jumper between the battery positive voltage circuit of the cool fan 1 relay and the cool fan motor supply voltage circuit of the cool fan 1 relay. Do both cooling fans operate in low speed? | Go to Step 15 | Go to Step 6
6 |

1. Leave the fused jumper wire in place of the cooling fan 1 relay.
2. Remove the cool fan mode relay
3. Connect a 20 A fused jumper between the engine cool LH fan low circuit of the cool fan mode relay and the engine cool RH fan supply voltage circuit of the cool fan mode relay.

Do both cooling fans operate in low speed?

Go to Step 16

Go to Step 7

7 |

1. Leave the fused jumper wire in place of the cool fan 1 relay.
2. Connect a 20 A fused jumper between the battery positive voltage circuit of the cool fan mode relay and the cooling fan motor supply voltage circuit of the cool fan mode relay.

Does the engine cool RH fan operate in high speed?

Go to Step 11

Go to Step 8

8 |

1. Leave the fused jumper wire in place of the cool fan 1 relay.
2. Install the cool fan mode relay.
3. Disconnect the engine cool RH fan electrical connector.

Does the engine cool LH fan operate in high speed?

Go to Step 24

Go to Step 9

9 |

1. Leave the fused jumper wire in place of the cool fan 1 relay.
2. Connect a 20 Amp fused jumper wire from the cooling fan motor supply voltage circuit of the engine cool RH fan electrical connector to the cooling fan motor ground circuit of the engine cool RH fan electrical connector.

Does the engine cool LH fan operate in high speed?

Go to Step 18

Go to Step 10

10 |

1. Leave the fused jumper wire in place of the cool fan 1 relay.
2. Connect a 20 Amp fused jumper wire from the cooling fan motor supply voltage circuit of the engine cool RH fan electrical connector to a good ground.

Does the engine cool LH fan operate in high speed?

Go to Step 23

Go to Step 24

11 |

1. Leave the fused jumper wire in the cool fan 1 relay.
2. Install the cool fan mode relay.
3. Disconnect the engine cool LH fan electrical connector.
4. Connect a 20 Amp fused jumper wire from battery positive voltage circuit of the engine cool LH fan electrical connector to the cooling fan motor ground circuit of the engine cool LH fan electrical connector.

Does the engine cool RH fan operate in high speed?

Go to Step 19

Go to Step 12

12 |

1. Leave the fused jumper wire in place of the cool fan 1 relay.
2. Connect a 20 Amp fused jumper wire from battery positive voltage to the engine cool LH fan low circuit of the of the eng cool LH fan electrical connector.

Does the engine cool RH fan operate in high speed?

Go to Step 21

Go to Step 25

13 | Is the eng cool RH fan operating properly in high speed? | Go to Step 14 | Go to Step 17
14 |

1. Remove the cool fan mode relay.
2. Connect a 20 A fused jumper between the engine cool LH fan low circuit of the cool fan mode relay and the ground circuit of the cool fan mode relay.

Does the eng cool LH fan operate properly in high speed?

Go to Step 16

Go to Step 22

15 | Inspect for poor connections at the cool fan 1 relay. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 31 | Go to Step 26
16 | Inspect for poor connections at the cool fan mode relay. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 31 | Go to Step 27
17 | Inspect for poor connections at the cool fan 2 relay. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 31 | Go to Step 28
18 | Inspect for poor connections at the harness connector of the engine cool RH fan. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 31 | Go to Step 29
19 | Inspect for poor connections at the harness connector of the engine cool LH fan. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 31 | Go to Step 30
20 | Repair the battery positive voltage circuit of the cooling fan 1 relay switch side. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 31 | --
21 | Repair the engine cool LH fan supply voltage circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 31 | --
22 | Repair the engine cool LH fan ground circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 31 | --
23 | Repair the engine cool RH fan ground circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 31 | --
24 | Repair the engine cool RH fan supply voltage circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 31 | --
25 | Repair the eng cool LH fan low circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 31 | --
26 | Replace the cool fan 1 relay. Did you complete the repair? | Go to Step 31 | --
27 | Replace the cool fan mode relay. Did you complete the repair? | Go to Step 31 | --
28 | Replace the cool fan 2 relay. Did you complete the repair? | Go to Step 31 | --
29 | Replace the eng cool RH fan. Refer to Engine Cooling Fan Replacement in Engine Cooling. Did you complete the repair? | Go to Step 31 | --
30 | Replace the eng cool LH fan. Refer to Engine Cooling Fan Replacement in Engine Cooling. Did you complete the repair? | Go to Step 31 | --
31 | Operate the system in order to verify the repair. Did you correct the condition? | System OK | Go to Step 2

## Cooling Fan Inoperative 2.2L (L61)

Step | Action | Yes | No
--- | --- | --- | ---
Schematic Reference: Engine Cooling Schematics DEFINITION: One or both engine cooling fan motors do not operate properly in high or low speed modes.
1 | Did you perform the Engine Cooling Diagnostic System Check? | Go to Step 2 | Go to Diagnostic System Check - Engine Cooling
2 |

1. Install a scan tool.
2. Turn ON the ignition, with the engine OFF.
3. With a scan tool, command the Fan Control 1 ON and OFF.

Do the low speed engine cooling fans turn ON and OFF with each command?

Go to Step 3

Go to Step 4

3 | Important: Before the PCM changes the speed of the cooling fans, a 3-second delay will occur. With a scan tool, command the Fan Control 1 and 2 ON and OFF. Do the high speed engine cooling fans turn ON and OFF with each command? | Go to Testing for Intermittent Conditions and Poor Connections in Wiring Systems | Go to Step 13
4 |

1. Turn the ignition OFF.
2. Disconnect the cooling fan 1 relay.
3. Turn the ignition ON, with the engine OFF.
4. Probe the battery positive voltage circuit of the cool fan 1 relay switch side with a test lamp connected to a good ground.

Does the test lamp illuminate?

Go to Step 5

Go to Step 20

5 | Connect a 20 A fused jumper between the battery positive voltage circuit of the cool fan 1 relay and the cooling fan motor supply voltage circuit of the cool fan 1 relay. Do both cooling fans operate in low speed? | Go to Step 15 | Go to Step 6
6 |

1. Leave the fused jumper wire in place of the cool fan 1 relay.
2. Remove the cool fan mode relay
3. Connect a 20 A fused jumper between the engine cool LH fan low circuit of the cool fan mode relay and the engine cool RH fan supply voltage circuit of the cool fan mode relay.

Do both cooling fans operate in low speed?

Go to Step 16

Go to Step 7

7 |

1. Leave the fused jumper wire in place of the cool fan 1 relay.
2. Connect a 20 A fused jumper between the battery positive voltage circuit of the cool fan mode relay and the cooling fan motor supply voltage circuit of the cool fan mode relay.

Does the engine cool RH fan operate in high speed?

Go to Step 11

Go to Step 8

8 |

1. Leave the fused jumper wire in place of the cooling fan 1 relay.
2. Install the cool fan mode relay.
3. Disconnect the engine cool RH fan electrical connector.

Does the engine cool LH fan operate in high speed?

Go to Step 24

Go to Step 9

9 |

1. Leave the fused jumper wire in place of the cool fan 1 relay.
2. Connect a 20 Amp fused jumper wire from the cooling fan motor supply voltage circuit of the engine cool RH fan electrical connector to the cooling fan motor ground circuit of the engine cool RH fan electrical connector.

Does the engine cool LH fan operate in high speed?

Go to Step 18

Go to Step 10

10 |

1. Leave the fused jumper wire in place of the cool fan 1 relay.
2. Connect a 20 Amp fused jumper wire from the cooling fan motor supply voltage circuit of the engine cool RH fan electrical connector to a good ground.

Does the engine cool LH fan operate in high speed?

Go to Step 23

Go to Step 24

11 |

1. Leave the fused jumper wire in the cool fan 1 relay.
2. Install the cool fan mode relay.
3. Disconnect the engine cool LH fan electrical connector.
4. Connect a 20 Amp fused jumper wire from battery positive voltage circuit of the engine cool LH fan electrical connector to the cooling fan motor ground circuit of the engine cool LH fan electrical connector.

Does the engine cool RH fan operate in high speed?

Go to Step 19

Go to Step 12

12 |

1. Leave the fused jumper wire in place of the cool fan 1 relay.
2. Connect a 20 Amp fused jumper wire from battery positive voltage to the engine cool LH fan low circuit of the of the eng cool LH fan electrical connector.

Does the engine cool RH fan operate in high speed?

Go to Step 21

Go to Step 25

13 | Is the eng cool RH fan operating properly in high speed? | Go to Step 14 | Go to Step 17
14 |

1. Remove the cool fan mode relay.
2. Connect a 20 A fused jumper between the engine cool LH fan low circuit of the cool fan mode relay and the ground circuit of the cool fan mode relay.

Does the eng cool LH fan operate properly in high speed?

Go to Step 16

Go to Step 22

15 | Inspect for poor connections at the cool fan 1 relay. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 31 | Go to Step 26
16 | Inspect for poor connections at the cool fan mode relay. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 31 | Go to Step 27
17 | Inspect for poor connections at the cool fan 2 relay. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 31 | Go to Step 28
18 | Inspect for poor connections at the harness connector of the engine cool RH fan. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 31 | Go to Step 29
19 | Inspect for poor connections at the harness connector of the engine cool LH fan. Refer to Testing for Intermittent Conditions and Poor Connections and Connector Repairs in Wiring Systems. Did you find and correct the condition? | Go to Step 31 | Go to Step 30
20 | Repair the battery positive voltage circuit of the cool fan 1 relay switch side. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 31 | --
21 | Repair the engine cool LH fan supply voltage circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 31 | --
22 | Repair the engine cool LH fan ground circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 31 | --
23 | Repair the engine cool RH fan ground circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 31 | --
24 | Repair the engine cool RH fan supply voltage circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 31 | --
25 | Repair the eng cool LH fan low circuit. Refer to Circuit Testing and Wiring Repairs in Wiring Systems. Did you complete the repair? | Go to Step 31 | --
26 | Replace the cool fan 1 relay. Did you complete the repair? | Go to Step 31 | --
27 | Replace the cool fan mode relay. Did you complete the repair? | Go to Step 31 | --
28 | Replace the cool fan 2 relay. Did you complete the repair? | Go to Step 31 | --
29 | Replace the eng cool RH fan. Refer to Engine Cooling Fan Replacement in Engine Cooling. Did you complete the repair? | Go to Step 31 | --
30 | Replace the eng cool LH fan. Refer to Engine Cooling Fan Replacement in Engine Cooling. Did you complete the repair? | Go to Step 31 | --
31 | Operate the system in order to verify the repair. Did you correct the condition? | System OK | Go to Step 2