For 1990-2009 cars

#### Tools Required

• | J 36660-A Torque Angle Meter

• | J 8062 Valve Spring Compressor

• | J 9666 Valve Spring Tester

1. Install the new cylinder head cup plug if necessary. Coat the plugs with Sealer GM P/N 12345382 or an equivalent.

Notice: In order to avoid damage, install the spark plugs after the cylinder head has been installed on the engine.

2. Install the valve mechanism.
3. Install the valve spring retainers.

Notice: Clean the valve guides before reaming. Packing of chips or carbon may result in the reamer jamming into the valve guide or broken reamer flutes.

4. Use the following steps to measure the valve guide clearance:

4.1. | With a hole gauge, measure the valve guide ID with a micrometer, measure the valve stem. Compare the valve guide ID and the valve stem measurements. Refer to engine specifications for allowable clearance.

4.2. | The valve guides may be reamed oversize and an oversized valve may be installed. Do not knurl the valve guides.

5. Inspect the valve springs. Refer to engine specifications for the tolerances.
6. Look for the following conditions when inspecting the valve springs:

• | Expanded height

• | Unparallel spring ends

• | Spring tension using J 9666 .

7. Inspect the valve spring seating surface of the valve rotators and spring seats for wear or gouging. Replace as required.
8. Assemble the valves.
9. Use the following steps to measure valve runout:

9.1. | Apply a dab of Prussian blue on the entire valve face. Seat the valve, but do not rotate the valve. The Prussian blue traces transferred to the valve seat are an indication of concentricity of the valve seat.

9.2. | Clean all traces of Prussian blue.

9.3. | Apply a dab of Prussian blue on the valve seat and repeat the check. The traces of Prussian blue transferred to the valve face indicates valve face concentricity.

9.4. | Recondition the valve seat or replace the valves, if required.

10. Install the rotator (intake valves only).
11. Install the spring valve (intake valves only).
12. Install the new valve seals. Fully seat the seals on the valve guides.
13. Install the spring seat (exhaust valves only).
14. Install the spring.
15. Install the retainer.
16. Compress the valve spring. Use the J 8062 .
17. Install the valve keys.
18. Slowly release the J 8062 from the valve/spring assembly.
19. Inspect for proper valve key seating.
20. Measure the valve installed height using a ruler. Measure from the base of the valve spring to the top of the valve. Refer to Engine Mechanical Specifications for the correct specification.
21. Install the remaining valves, springs, and other components.
22. Inspect the O-ring for damage. If the O-ring is damaged, replace the O-ring.

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

23. Install the coolant outlet.

Tighten
Tighten the bolts to 26 N·m (19 lb ft).