For 1990-2009 cars

## Water Pump Replacement L36

### Removal Procedure

1. Disconnect the negative battery cable. Refer to

   Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.

   in General Information.
2. Drain the coolant. Refer to Cooling System Draining and Filling .
3. Remove the accessory drive belt. Refer to Accessory Drive Belts Replacement in Engine Mechanical.
4. Remove the 4 bolts from the coolant pump pulley.
5. Remove the coolant pump pulley.
6. Remove the 8 bolts from the coolant pump.
7. Remove the coolant pump and the gasket.
8. Clean the gasket mating surfaces.

### Installation Procedure

1. Using a new gasket, install the coolant pump on the engine.
2. Install the coolant pump bolts.

Tighten

• | Tighten the bolts (1) to 15 N·m (11 lb ft).

• | Tighten the bolts (2) to 30 N·m (22 lb ft).

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

3. Install the coolant pump pulley and the 4 bolts.

Tighten
Tighten the bolts to 13 N·m (115 lb in).

4. Install the accessory drive belt. Refer to Accessory Drive Belts Replacement in Engine Mechanical.
5. Fill the coolant. Refer to Cooling System Draining and Filling .
6. Connect the negative battery cable.

Tighten
Tighten the negative battery cable bolt to 15 N·m (11 lb ft).

7. Start the engine. After the engine reaches normal operating temperature, check for coolant leaks.

## Water Pump Replacement L67

### Removal Procedure

#### Tools Required

J 28467-360 Universal Support Fixture

1. Disconnect the negative battery cable. Refer to

   Caution: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before servicing any electrical component. Disconnect the negative battery cable to prevent an electrical spark should a tool or equipment come in contact with an exposed electrical terminal. Failure to follow these precautions may result in personal injury and/or damage to the vehicle or its components.

   in General Information.
2. Remove the bolts from the A/C compressor splash shield. Remove the splash shield.
3. Drain the coolant. Refer to Cooling System Draining and Filling .
4. Remove the supercharger drive belt. Refer to Drive Belt Tensioner Replacement in Engine Mechanical.
5. Remove the accessory drive belt. Refer to Accessory Drive Belts Replacement in Engine Mechanical.
6. Remove the coil pack. Position the coil pack out of the way.
7. Remove the supercharger belt tensioner. Refer to Drive Belt Tensioner Replacement in Engine Mechanical.
8. Attach the J 28467-360 to the engine.
9. Remove the engine torque axis mount. Refer to Engine Mount Replacement in Engine Mechanical.
10. Remove the power steering pump. Refer to Power Steering Pump in Power Steering Gear and Pump.
11. Remove the engine torque axis mount bracket. Refer to Engine Mount Replacement in Engine Mechanical.
12. Remove the idler pulley. Refer to Drive Belt Idler Pulley Replacement in Engine Mechanical.
13. Remove the coolant pump pulley bolts and the pulley.
14. Remove the coolant pump bolts.
15. Remove the coolant pump and the gasket.
16. Clean all of the gasket mating surfaces.

### Installation Procedure

#### Tools Required

J 28467-360 Universal Support Fixture

1. Using a new gasket, install the coolant pump on the engine.
2. Install the coolant pump bolts.

Tighten

• | Tighten the bolts (1) to 15 N·m (11 lb ft).

• | Tighten the bolts (2) to 30 N·m (22 lb ft).

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

3. Install the coolant pump pulley and the bolts.

Tighten
Tighten the bolts to 13 N·m (115 lb in).

4. Install the idler pulley. Refer to Drive Belt Idler Pulley Replacement in Engine Mechanical.
5. Install the engine torque axis mount bracket. Refer to Engine Mount Replacement in Engine Mechanical.
6. Install the power steering pump. Refer to Power Steering Pump in Power Steering Gear and Pump.
7. Install the engine torque axis mount. Refer to Engine Mount Replacement in Engine Mechanical.
8. Lower the J 28467-360 in order to align the mount bracket with the engine mount.
9. Install the supercharger belt tensioner. Refer to Drive Belt Tensioner Replacement in Engine Mechanical.
10. Install the coil pack.
11. Install the accessory drive belt. Refer to Accessory Drive Belts Replacement in Engine Mechanical.
12. Install the supercharger drive belt. Refer to Drive Belt Tensioner Replacement in Engine Mechanical.
13. Refill the coolant. Refer to Cooling System Draining and Filling .
14. Install the A/C compressor splash shield.
15. Connect the negative battery cable.

Tighten
Tighten the negative battery cable bolt to 15 N·m (11 lb ft).

16. Start the engine. After the engine reaches normal operating temperature, check for coolant leaks.