For 1990-2009 cars

Application | Specification
--- | ---
Metric | English
Engine Performance
Engine | 4-Cylinder/In-Line
Bore x Stroke | 87.5 x 100 mm | 3.44 x 3.94 in
Displacement | 2,405 cm³ | 147 in³
Ignition Sequence | 1-3-4-2
Compression Ratio | 9.6 : 1
Maximum Power | T.B.D
Maximum Torque | T.B.D
Idle Speed Air Conditioning System (ON/OFF) | 690 RPM
Engine Part
Ignition Type | Direct Ignition System (DIS)
Starter

- Type
- Capacity

PG 260D (M/T, A/T)

1.4 kW (M/T, A/T)

Spark-Plug

- Type

FLR8LDCU (Bosch)

- Cap

0.9-1.1 mm

0.035-0.043 in

Fuel Injection Type | MPI
Fuel Pump Type | Electric Motor Pump
Fuel Filter Type | Cartridge
Lubricating Type | Forced Feed Type
Oil Pump Type | Rotary (Trochoid) Pump
Cooling Type | Forced Water Circulation
Radiator Type | Cross - Flow
Water Pump Type | Centrifugal
Thermostat Type | Pellet Type
Battery

- Type
- Rating (V-AH)
- Cold Cranking Ampere (CCA)

MF

12V-60AH

650

Generator

- Type
- Rating (V-AH)

AD 237

14.6±0.25 V - 120AH

Engine Oil

- Type

API SL (ILSAC GF-III) grade SAE 5W-30 * Hot area : SAE 10W-30

- Engine Disassembly

4.5 L

4.7 qt

- Oil Change (Including Oil Filter)

4.5 L

4.75 qt

- Oil Change (Excluding Oil Filter)

4.3 L

4.54 qt

Coolant

- Type

Dexcool

- Capacity

9 L

9.51 qt

Fuel Tank Capacity | 65 L | 17.2 gal
General Data
Engine Type | 4 Cylinder (In-Line)
Displacement | 2,405 cm³
Bore Stroke | 87.5 X 100 mm | 3.44 X 3.94 in
Compression Ratio | 9.6:1
Firing Order | 1-3-4-2
Maximum Power | hp | kw
Maximum Torque | N·m | lb ft
Cylinder Bore
Diameter | 8.75485-87.505 mm | 3.444-3.445 in
Out Of Round (MAX) | 0.013 mm | 0.0005 in
Taper (MAX) | 0.013 mm | 0.0005 in
Piston Protrusion | 0 mm | 0 in
Oversize (Measure Replacement Piston Before Reboring | available in 0.50 mm (0.019 in) to suit bore
Block Face Distortion | 0.01 mm MAX | 0.00039 in
Piston
Diameter | 87.465-87.485 mm | 3.443-3.445 in
Clearance To Bore | 0.010-0.030 mm | 0.00039-0.0020 in
Ring Groove Width

- Top
- Second
- Oil

TBD

TBD

Ring Groove Inner Diameter

- Top
- Second
- Oil

TBD

TBD

Piston Rings
Top Compression Ring End Gap | 0.3-0.5 mm | 0.011-0.019 in
Second Compression Ring End Gap | 0.3-0.5 mm | 0.011-0.019 in
Oil Ring End Gap | 0.4-1.4 mm | 0.0015-0.055 in
Piston Ring With

- Top
- Second
- Oil

TBD

TBD

Piston Ring Thickness

- Top
- Second
- Oil

TBD

TBD

Ring Groove Clearance

- Top
- Second
- Oil

TBD

TBD

Piston Pin
Diameter | 20.9910-20.9970 mm | 0.82641-0.82665 in
Pin Offset | 0.7-0.9 mm | 0.275-0.0354 in toward thrust side
Clearance: In Piston | 0.011-0.014 mm | 0.00043-0.00055 in
Clearance: In Rod | interference fit in rod
Length | 61.5 mm | 2.42 in
Camshaft
Valve Lift

- Intake
- Exhaust

9.2 mm

9.2 mm

0.36 in

0.36 in

Camshaft Cap To Bearing Journal Clearance | 0.04-0.144 mm | 0.0015-0.0056 in
Bearing Journal OD | 42.455-43.470 mm | 1.6714-1.7114 in
Crankshaft
Main Journal - Diameter (All) | 57.982-57.995 mm | 2.2788-2.2833 in
Main Journal - Radial Runout (Shaft Support On No. 1 And No. 5 Bearings Measured At No.3 Journal) | 0.03 mm | 0.00118 in
Main Bearing Clearance (All) | 0.015-0.040 mm | 0.00059-0.00157 in
End Play | 0.070-0.302 mm | 0.0027-0.0118 in
Service Oversize (Available In 2 Sizes) | 0.25 and 0.5 mm | 0.00098 and 0.019 in
Connecting Rod Journal
Diameter (All) | 48.970-48.988 mm | 1.9279-1.9287 in
Out Of Round (Max) | 0.004 mm | 0.00015 in
Rod Bearing Play | 0.006-0.031 mm | 0.00023-0.00122 in
Rod Bearing Clearance | 0.013~0.041 mm | 0.0005-0.0016 in
Cylinder Head
Valve Stem Protrusion | 39.2 mm MAX | 1.544 in
Valve Guide Height | 13.7-14.0 mm | 0.53-0.55 in
Overall Height | 133.975-134.025 mm | 5.2741-5.2759 in
Minimum Overall Height After Machining | 133.9 mm | 5.271 in
Valve System
Valve Lash Compensators | Hydraulic
Seat Runout (MAX, All) | 0.03 mm | 0.0018 in
Face Runout (MAX, All) | 0.03 mm | 0.0018 in
Valve Diameter

- Intake
- Exhaust

32±0.1 mm

29± 0.1 mm

1.2598± 0.0039 in

1.1417±0.00039 in

Valve Stem Diameter

- Intake
- Exhaust

5.955-5.970 mm

5.945-5.960 mm

0.234-0.235 in

0.2346-0.2360 in

Valve Seat Width

- Intake
- Exhaust

1.0-1.5 mm

1.7-2. mm

0.039-0.059 in

0.066-0.086 in

Valve Face Angle | 44°
Valve Seat Angle | 45°
Valve Guide Inside Diameter | 6.000-6.012 mm | 0.2362-0.2367 in
Oil Pump
Type | Rotary (Trochoild)
Gear Lash | 0.10-0.20 mm | 0.0040-0.008 in
Outer Gear to Body | 0.11-0.19 mm | 0.0043-0.0074 in
Outer Gear to Crescent | 0.11-0.24 mm | 0.0043-0.009 in
Inner Gear to Crescent | 0.18-0.26 mm | 0.007-0.010 in
End Clearance | 0.03-0.10 mm | 0.001-0.004 in