For 1990-2009 cars

Table 1: | Gear Axial Clearance
Table 2: | Gear Radial Clearance
Table 3: | Output Shaft
Table 4: | Output Shaft Bearing Journals - Minimum Diameter
Table 5: | Countershaft Bearing Journals - Minimum Diameter
Table 6: | Synchronizer Blocker Ring to Gear - Minimum Clearance
Table 7: | Synchronizer Sleeve to Shift Fork - Maximum Clearance

#### Gear Axial Clearance

Application | Standard Clearance Metric | Maximum Clearance Metric | Standard Clearance English | Maximum Clearance English
--- | --- | --- | --- | ---
1st Gear | 0.20-0.45 mm | 0.50 mm | 0.0079-0.0177 in | 0.0197 in
2nd Gear | 0.10-0.25 mm | 0.30 mm | 0.0039-0.00098 in | 0.0118 in
3rd Gear | 0.10-0.25 mm | 0.30 mm | 0.0039-0.00098 in | 0.0118 in
5th Countershaft Gear | 0.10-0.35 mm | 0.40 mm | 0.0039-0.0138 in | 0.0157 in

#### Gear Radial Clearance

Application | Standard Clearance Metric | Maximum Clearance Metric | Standard Clearance English | Maximum Clearance English
--- | --- | --- | --- | ---
1st Gear | 0.020-0.073 mm | 0.160 mm | 0.0008-0.0029 in | 0.0063 in
2nd Gear | 0.015-0.068 mm | 0.160 mm | 0.0006-0.0027 in | 0.0063 in
3rd Gear | 0.015-0.068 mm | 0.160 mm | 0.0006-0.0027 in | 0.0063 in
5th Countershaft Gear | 0.015-0.068 mm | 0.160 mm | 0.0006-0.0027 in | 0.0063 in
Reverse Idler Gear | 0.040-0.082 mm | 0.130 mm | 0.0016-0.0032 in | 0.0051 in

#### Output Shaft

Application | Specification
--- | ---
Metric | English
Runout - Maximum | 0.06 mm | 0.0024 in
Flange Thickness - Minimum | 4.70 mm | 0.1859 in

#### Output Shaft Bearing Journals - Minimum Diameter

Application | Specification
--- | ---
Metric | English
1st Gear | 38.860 mm | 1.5299 in
2nd Gear | 46.860 mm | 1.8449 in
3rd Gear | 37.860 mm | 1.4905 in

#### Countershaft Bearing Journals - Minimum Diameter

Application | Specification
--- | ---
Metric | English
5th Countershaft Gear Bearing | 29.86 mm | 1.1756 in

#### Synchronizer Blocker Ring to Gear - Minimum Clearance

Application | Specification
--- | ---
Metric | English
1st Gear | 0.8 mm | 0.031 in
2nd Gear | 0.8 mm | 0.031 in
3rd Gear | 0.8 mm | 0.031 in
4th Gear | 0.8 mm | 0.031 in
5th Gear | 0.8 mm | 0.031 in

#### Synchronizer Sleeve to Shift Fork - Maximum Clearance

Application | Specification
--- | ---
Metric | English
1st/2nd Gear | 1.0 mm | 0.039 in
3rd/4th Gear | 1.0 mm | 0.039 in
5th Gear | 1.0 mm | 0.039 in
Reverse Idler Gear | 0.50 mm | 0.0197 in