For 1990-2009 cars

#### Special Tools

• | BO-641 Suction Holder

• | BO-46974 Glass Removal System

For equivalent regional tools, refer to Fastener Tightening Specifications.

### Non-Destructive Glass Removal

• | Prescribed tools such as wire cutter are in working order

• | Adhesive height/width of adhesive bead should be no less than 13 mm / 8 mm (0.5 in / 0.3 in )

• | Additional cost or damage is not anticipated until you go outside this geometry (at vulcanized trim strips and paintwork, for example)

• | Protect heating line connections

### Check Paintwork

• | Check paintwork after removal, particularly in the body frame area

• | Clean, prime and apply top coat to bare areas

• | Make good minor surface damage with a paint stick

Note: Never use glass primer (formation of corrosion). Glass primer is for protection against UV light only, and is therefore only applied to the pane of glass.

### Pane of Glass

• | Treat new panes of glass with glass primer in the adhesive areas

• | To re-install panes of glass that have already been cut out, do not apply glass primer to the PU vulcanization or on residual adhesive that has been cut through (substandard adhesion)

• | Apply new adhesive as per instructions, insert pane of glass into body frame and fix in position with fabric tape

### Waiting Periods

Pay attention to waiting period for window depending on type of glass and vehicle equipment (airbag).

### Tools, Auxiliary Equipment

• | Assembly stand - normal commercial

• | BO-46974 Glass Removal System

• | Video VT 54

• | Gun for EU cartridge up to 310 ml - normal commercial

• | BO-641 Suction Holder

• | Adhesive (not electrically conductive) see delivery program (our Parts Releases area)

• | Paint stick (our Parts Releases area)

• | Fabric tape

Note: Use provided protective glasses and gloves from BO-46974 glass removal system .

Regulation/safety: pay attention to waiting periods for vehicles with newly-installed windows, check chapter entitled "Expiry date" before using the adhesive.