Coolant Heater Replacement. Opel Sintra 1999

For 1990-2009 cars

### Removal Procedure

1. Turn the ignition OFF.
2. Drain the engine cooling system. Refer to Cooling System Draining and Filling .
3. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
4. Remove the right front wheel.

• | For vehicles with steel wheels, refer to Tire and Wheel Removal and Installation in Tires and Wheels.

• | For Chevrolet and Oldsmobile vehicles with aluminum wheels, refer to Tire and Wheel Removal and Installation in Tires and Wheels.

• | For Pontiac and Export vehicles with aluminum wheels, refer to Tire and Wheel Removal and Installation in Tires and Wheels.

5. Remove the right engine splash shield. Refer to Engine Splash Shield Replacement in Body Front End.
6. Remove the engine coolant heater cord from the engine coolant heater.
7. Loosen the coolant heater bolt/screw.
8. Remove the coolant heater.

### Installation Procedure

1. Apply GM P/N 9985164 (or equivalent) to the coolant heater seal.
2. Ensure that the coolant heater element is horizontal and pointed toward the front of the engine.

The three O'clock position (2) is DESIRED.

The two O'clock position (1) and the four O'clock position (3) are acceptable.

3. Install the coolant heater.
4. Install the coolant heater bolt/screw.

Tighten
Tighten the coolant heater bolt/screw to 2 N·m (18 lb in).

5. Install the engine coolant heater cord to the engine coolant heater.
6. Install the right engine splash shield. Refer to Engine Splash Shield Replacement in Body Front End.
7. Install the right front wheel.

• | For vehicles with steel wheels, refer to Tire and Wheel Removal and Installation in Tires and Wheels.

• | For Chevrolet and Oldsmobile vehicles with aluminum wheels, refer to Tire and Wheel Removal and Installation in Tires and Wheels.

• | For Pontiac and Export vehicles with aluminum wheels, refer to Tire and Wheel Removal and Installation in Tires and Wheels.

8. Lower the vehicle.
9. Fill the engine cooling system. Refer to Cooling System Draining and Filling .