For 1990-2009 cars

Important: A new headlamp door should be placed on the vehicle without any door inner adjustment.

1. Inspect the headlamp door for the following:

• | Gap

• | Flushness

• | Height

2. To adjust for gap and/or flushness relative to the hood, fascia, and fender, perform the following:

2.1. | Remove the headlamp door. Refer to Headlamp Opening Door Replacement .

2.2. | Loosen the intermediate bracket to headlamp housing screws (2).

2.3. | Place the headlamp door into position.

2.4. | Check gap and/or flushness.

2.5. | Repeat the previous 3 steps as necessary, until the correct gap and/or flushness is achieved.

2.6. | Tighten the intermediate bracket headlamp housing screws (2) in the sequence shown.

Tighten
Tighten the intermediate bracket headlamp housing screws to 2.0 N·m (18 lb in).

2.7. | Install the headlamp door. Refer to Headlamp Opening Door Replacement .

3. To adjust the headlamp door height relative to the hood, fascia, and fender, perform the following:

3.1. | Remove the headlamp door. Refer to Headlamp Opening Door Replacement .

3.2. | Adjust the height by turning the adjustable set screws (1) located on the four corners of the intermediate bracket.

3.3. | Place the headlamp door into position.

3.4. | Check the height.

3.5. | Repeat the previous 3 steps as necessary, until the correct height is achieved.

3.6. | Install the headlamp door. Refer to Headlamp Opening Door Replacement .