For 1990-2009 cars

## Cylinder Head Installation Left Side

#### Tools Required

J 36660-A Torque Angle Meter

Caution: Wear safety glasses in order to avoid eye damage.

Notice: Clean all dirt, debris, and coolant from the engine block cylinder head bolt holes. Failure to remove all foreign material may result in damaged threads, improperly tightened fasteners or damage to components.

Important: Do not reuse the cylinder head bolts. Install NEW cylinder head bolts during assembly.

Do not use any type sealant on the cylinder head gasket, unless specified. The cylinder head gaskets must be installed in the proper direction and position.
1. Clean the engine block cylinder head bolt holes, if required.

Thread repair tool J 42385-107 may be used to clean the threads of old threadlocking material.

2. Spray cleaner GM P/N 12346139, P/N 12377981, or equivalent into the hole.
3. Clean the cylinder head bolt holes with compressed air.
4. Check the cylinder head locating pins for proper installation.
5. Install the NEW left cylinder head gasket onto the locating pins.

Important: When properly installed, the tab on the left cylinder head gasket will be located left of center, or closer to the front of the engine, and the words "This Side Up", and the engine displacement, will be visible.

6. Inspect the gasket for proper installation.
7. Install the cylinder head onto the locating pins and the gasket.
8. Install the NEW cylinder head bolts.

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

9. Tighten the cylinder head bolts.

Tighten

1. Tighten the M11 cylinder head bolts (1-10) a first pass in sequence to 30 N·m (22 lb ft).
2. Tighten the M11 cylinder head bolts (1-10) a second pass in sequence to 90 degrees using the J 36660-A .
3. Tighten the M11 cylinder head bolts (1,2,3,4,5,6,7,8) to 90 degrees and the M11 cylinder head bolts (9 and 10) to 50 degrees a final pass in sequence to using the J 36660-A .
4. Tighten the M8 cylinder head bolts (11,12,13,14,15) to 30 N·m (22 lb ft). Begin with the center bolt (11) and alternating side-to-side, work outward tightening all of the bolts.

## Cylinder Head Installation Right Side

#### Tools Required

J 36660-A Torque Angle Meter

Caution: Wear safety glasses in order to avoid eye damage.

Notice: Clean all dirt, debris, and coolant from the engine block cylinder head bolt holes. Failure to remove all foreign material may result in damaged threads, improperly tightened fasteners or damage to components.

Important: Do not reuse the cylinder head bolts. Install NEW cylinder head bolts during assembly.

Do not use any type sealant on the cylinder head gasket, unless specified. The cylinder head gaskets must be installed in the proper direction and position.
1. Clean the engine block cylinder head bolt holes, if required.

Thread repair tool J 42385-107 may be used to clean the threads of old threadlocking material.

2. Spray cleaner GM P/N 12346139, P/N 12377981, or equivalent into the hole.
3. Clean the cylinder head bolt holes with compressed air.
4. Check the cylinder head locating pins for proper installation.
5. Install the NEW right cylinder head gasket onto the locating pins.

Important: When properly installed, the tab on the right cylinder head gasket will be located right of center, or closer to the front of the engine, and the words "This Side Up", and the engine displacement will be visible.

6. Inspect the gasket for proper installation.
7. Install the cylinder head onto the locating pins and the gasket.
8. Install the NEW cylinder head bolts.

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

9. Tighten the cylinder head bolts.

Tighten

1. Tighten the M11 cylinder head bolts (1-10) a first pass in sequence to 30 N·m (22 lb ft).
2. Tighten the M11 cylinder head bolts (1-10) a second pass in sequence to 90 degrees using the J 36660-A .
3. Tighten the M11 cylinder head bolts (1,2,3,4,5,6,7,8) to 90 degrees and the M11 cylinder head bolts (9 and 10) to 50 degrees a final pass in sequence to using the J 36660-A .
4. Tighten the M8 cylinder head bolts (11,12,13,14,15) to 30 N·m (22 lb ft). Begin with the center bolt (11) and alternating side-to-side, work outward tightening all of the bolts.