For 1990-2009 cars

## DTC P1860 TCC PWM Solenoid Circuit Electrical 5.7L

Automatic Transmission Components VIN G
Automatic Transmission Controls Schematics
OBD II Symbol Description Notice
Handling ESD Sensitive Parts Notice

### Circuit Description

The Torque Converter Clutch Pulse Width Modulation Solenoid Valve (TCC PWM Sol. Valve) controls the fluid acting on the converter clutch valve. The converter clutch valve controls the TCC application and release. The solenoid attaches to the control valve body within the transmission. The solenoid receives ignition voltage through circuit 239. The Powertrain Control Module (PCM) controls the solenoid by providing a ground path on circuit 418. Current flows through the solenoid coil according to the duty cycle (percentage of ON and OFF time). The TCC PWM Sol. Valve provides a smooth engagement of the torque converter clutch by operating during a duty cycle percent of ON time.

When the PCM detects a continuous open or short to ground in the TCC PWM Sol. Valve circuit or the TCC PWM Sol. Valve, then DTC P1860 sets. DTC P1860 is a type A DTC.

### Conditions for Setting the DTC

• | The system voltage is 8-16 volts.

• | The engine speed is greater than 450 RPM for 5 seconds.

• | Not in fuel cutoff.

• | The PCM commands first gear.

• | The TCC duty cycle is less than 10% or greater than 90%.

• | All of the above conditions are met for 5 seconds and either of the following fail conditions occurs for 5 seconds:

- | The PCM commands the solenoid ON (90%) and the voltage input remains high (B+).

- | The PCM commands the solenoid OFF (0%) and the voltage input remains low (0 volt).

### Action Taken When the DTC Sets

• | The PCM illuminates the Malfunction Indicator Lamp (MIL).

• | The PCM inhibits TCC engagement.

• | The PCM inhibits 4th gear if the transmission is in hot mode.

• | The PCM freezes shift adapts from being updated.

• | DTC P1860 stores in PCM history.

### Conditions for Clearing the MIL/DTC

• | The PCM turns OFF the MIL after three consecutive trips without a failure reported.

• | A scan tool can clear the DTC from the PCM history. The PCM clears the DTC from the PCM history if the vehicle completes 40 warm-up cycles without a failure reported.

• | The PCM cancels the DTC default actions when the fault no longer exists and the ignition is OFF long enough in order to power down the PCM.

### Diagnostic Aids

• | Inspect the wiring at the PCM, the transmission connector and all other circuit connecting points for the following conditions:

- | A bent terminal

- | A backed out terminal

- | A damaged terminal

- | Poor terminal tension

- | A chafed wire

- | A broken wire inside the insulation

- | Moisture intrusion

- | Corrosion

• | When diagnosing for an intermittent short or open condition, massage the wiring harness while watching the test equipment for a change.

### Test Description

The numbers below refer to the step numbers on the diagnostic table.

1. This step tests for voltage to the solenoid.

2. This step tests the ability of the PCM and wiring to control the ground circuit.

3. This step tests the resistance of the TCC PWM Sol. Valve and the Automatic Transmission Wiring Harness Assembly (A/T Wiring Harness Assembly).

#### DTC P1860 TCC PWM Solenoid Circuit -- Electrical (5.7L, VIN G)

Step | Action | Value(s) | Yes | No
--- | --- | --- | --- | ---
1 | Was the Powertrain On-Board Diagnostic (OBD) System Check performed? | -- | Go to Step 2 | Go to Powertrain On Board Diagnostic (OBD) System Check in Engine Controls
2 |

1. Install the Scan Tool .
2. With the engine OFF, turn the ignition switch to the RUN position.

Important: Before clearing the DTC(s), use the scan tool in order to record the Freeze Frame and Failure Records for reference. Using the Clear Info function will erase the stored Freeze Frame and Failure Records from the PCM.

3. Record the DTC Freeze Frame and Failure Records, then clear the DTC(s).
4. Are DTCs P0740, P0753, P0758 and P0785 also set?

--

Go to Step 3

Go to Step 4

3 |

1. Inspect the ENG CTRL fuse.
2. If the fuse is open, inspect circuit 239 (PNK), the solenoids and the A/T Wiring Harness Assembly for a short to ground. Repair the circuit, the solenoids, and the harness if necessary.

Refer to General Electrical Diagnosis in Wiring Systems.

Did you find a short to ground condition?

--

Go to Step 15

Go to Step 4

4 |

1. Turn the ignition OFF.
2. Disconnect the transmission 20-way connector (additional DTCs may set).
3. Install J 39775 Jumper Harness on the engine side of the connector.
4. With the engine OFF, turn the ignition switch to the RUN position.
5. Connect a lest lamp from J 39775 Jumper Harness cavity E to ground.

Is the test lamp on?

--

Go to Step 6

Go to Step 5

5 | Repair the open or short to ground in ignition feed circuit 239 (PNK) to the TCC PWM Sol. Valve. Refer to Wiring Repairs in Wiring Systems. Is the repair complete? | -- | Go to Step 15 | --
6 |

1. Install the test lamp from cavity E to cavity U of the J 39775 Jumper Harness.
2. Using the transmission output control function on the scan tool, command the TCC PWM Sol. Valve ON and OFF three times.

Does the test lamp turn ON when the TCC PWM Sol. Valve is commanded ON, and OFF when commanded OFF?

--

Go to Step 8

Go to Step 7

7 |

1. Inspect circuit 418 (BRN) of the engine wiring harness for an open, short to ground or short to power condition.

Refer to General Electrical Diagnosis in Wiring Systems.

2. Repair the circuit if necessary.

Refer to Wiring Repairs in Wiring Systems.

Did you find an open, short to ground or short to power condition?

--

Go to Step 15

Go to Step 9

8 |

1. Install J 39775 Jumper Harness on the transmission side of the 20-way connector.
2. Using the J 39200 Digital Multimeter (DMM) and the J 35616-A Connector Test Adapter Kit, measure the resistance between terminals E and U.

Is the resistance within the specified range?

10-15 ohms

Go to Step 11

Go to Step 10

9 | Replace the PCM. Refer to Powertrain Control Module Replacement/Programming in Engine Controls. Is the replacement complete? | -- | Go to Step 15 | --
10 |

1. Disconnect the A/T Wiring Harness Assembly at the TCC PWM Sol. Valve.
2. Measure the resistance of the TCC PWM Sol. Valve.

Is the resistance within the specified range?

10-15 ohms

Go to Step 13

Go to Step 14

11 | Measure the resistance between terminal E and a known good ground, and between terminal U and ground. Are both readings greater than the specified value? | 250 K ohms | Go to Diagnostic Aids | Go to Step 12
12 |

1. Disconnect the A/T Wiring Harness Assembly at the TCC PWM Sol. Valve.
2. Measure the resistance between each of the component terminals and a known good ground.

Are both readings greater than the specified value?

250 K ohms

Go to Step 13

Go to Step 14

13 | Replace the A/T Wiring Harness Assembly. Refer to Torque Converter Clutch Pulse Width Modulation Solenoid, Torque Converter Clutch Solenoid, and Wiring Harness Replacement. Is the replacement complete? | -- | Go to Step 15 | --
14 | Replace the TCC PWM Sol. Valve. Refer to Torque Converter Clutch Pulse Width Modulation Solenoid, Torque Converter Clutch Solenoid, and Wiring Harness Replacement. Is the replacement complete? | -- | Go to Step 15 | --
15 | In order to verify your repair, perform the following procedure:

1. Select DTC.
2. Select Clear Info.
3. Drive the vehicle in D4 with the TCC ON. Ensure the following conditions are met:

• | The PCM commands the TCC PWM Sol. Valve ON, and the voltage input drops to zero.

• | The PCM commands the TCC PWM Sol. Valve OFF, and the voltage input increases to B+.

• | All conditions met for 5 seconds.

4. Select Specific DTC. Enter DTC P1860.

Has the test run and passed?

--

System OK

Go to Step 1

## DTC P1860 TCC PWM Solenoid Circuit Electrical 3.8L

Automatic Transmission Components VIN K
Automatic Transmission Controls Schematics
OBD II Symbol Description Notice
Handling ESD Sensitive Parts Notice

### Circuit Description

The Torque Converter Clutch Pulse Width Modulation Solenoid Valve (TCC PWM Sol. Valve) controls the fluid acting on the converter clutch valve. The converter clutch valve controls the TCC application and release. The solenoid attaches to the control valve body within the transmission. The solenoid receives ignition voltage through circuit 239. The Powertrain Control Module (PCM) controls the solenoid by providing a ground path on circuit 418. Current flows through the solenoid coil according to the duty cycle (percentage of ON and OFF time). The TCC PWM Sol. Valve provides a smooth engagement of the torque converter clutch by operating during a duty cycle percent of ON time.

When the PCM detects a continuous open or short to ground in the TCC PWM Sol. Valve circuit or the TCC PWM Sol. Valve, then DTC P1860 sets. DTC P1860 is a type A DTC.

### Conditions for Setting the DTC

• | The system voltage is 8-16 volts.

• | The engine speed is greater than 450 RPM for 5 seconds.

• | Not in fuel cutoff.

• | The PCM commands first gear.

• | The TCC duty cycle is less than 10% or greater than 90%.

• | All of the above conditions are met for 5 seconds and either of the following fail conditions occurs for 5 seconds:

- | The PCM commands the solenoid ON (90%) and the voltage input remains high (B+).

- | The PCM commands the solenoid OFF (0%) and the voltage input remains low (0 volt).

### Action Taken When the DTC Sets

• | The PCM illuminates the Malfunction Indicator Lamp (MIL).

• | The PCM inhibits TCC engagement.

• | The PCM inhibits 4th gear if the transmission is in hot mode.

• | The PCM freezes shift adapts from being updated.

• | DTC P1860 stores in PCM history.

### Conditions for Clearing the MIL/DTC

• | The PCM turns OFF the MIL after three consecutive trips without a failure reported.

• | A scan tool can clear the DTC from the PCM history. The PCM clears the DTC from the PCM history if the vehicle completes 40 warm-up cycles without a failure reported.

• | The PCM cancels the DTC default actions when the fault no longer exists and the ignition is OFF long enough in order to power down the PCM.

### Diagnostic Aids

• | Inspect the wiring at the PCM, the transmission connector and all other circuit connecting points for the following conditions:

- | A bent terminal

- | A backed out terminal

- | A damaged terminal

- | Poor terminal tension

- | A chafed wire

- | A broken wire inside the insulation

- | Moisture intrusion

- | Corrosion

• | When diagnosing for an intermittent short or open condition, massage the wiring harness while watching the test equipment for a change.

### Test Description

The numbers below refer to the step numbers on the diagnostic table.

1. This step tests for voltage to the solenoid.

2. This step tests the ability of the PCM and wiring to control the ground circuit.

3. This step tests the resistance of the TCC PWM Sol. Valve and the Automatic Transmission Wiring Harness Assembly (A/T Wiring Harness Assembly).

#### DTC P1860 TCC PWM Solenoid Circuit -- Electrical (3.8L, VIN K)

Step | Action | Value(s) | Yes | No
--- | --- | --- | --- | ---
1 | Was the Powertrain On-Board Diagnostic (OBD) System Check performed? | -- | Go to Step 2 | Go to Powertrain On Board Diagnostic (OBD) System Check in Engine Controls
2 |

1. Install the Scan Tool .
2. With the engine OFF, turn the ignition switch to the RUN position.

Important: Before clearing the DTC(s), use the scan tool in order to record the Freeze Frame and Failure Records for reference. Using the Clear Info function will erase the stored Freeze Frame and Failure Records from the PCM.

3. Record the DTC Freeze Frame and Failure Records, then clear the DTC(s).

Are DTCs P0740, P0753, P0758 and P0785 also set?

--

Go to Step 3

Go to Step 4

3 |

1. Inspect the ENG CTRL fuse.
2. If the fuse is open, inspect circuit 239 (PNK), the solenoids and the A/T Wiring Harness Assembly for a short to ground. Repair the circuit, the solenoids and the harness if necessary.

Refer to General Electrical Diagnosis in Wiring Systems.

Did you find a short to ground condition?

--

Go to Step 15

Go to Step 4

4 |

1. Turn the ignition OFF.
2. Disconnect the transmission 20-way connector (additional DTCs may set).
3. Install J 39775 Jumper Harness on the engine side of the 20-way connector.
4. With the engine OFF, turn the ignition switch to the RUN position.
5. Connect a lest lamp from J 39775 Jumper Harness cavity E to ground.

Is the test lamp on?

--

Go to Step 6

Go to Step 5

5 | Repair the open or short to ground in ignition feed circuit 239 (PNK) to the TCC PWM Sol. Valve. Refer to Wiring Repairs in Wiring Systems. Is the repair complete? | -- | Go to Step 15 | --
6 |

1. Install the test lamp from cavity E to cavity U of the J 39775 Jumper Harness.
2. Using the transmission output control function on the scan tool, command the TCC PWM Sol. Valve ON and OFF three times.

Does the test lamp turn ON when the TCC PWM Sol. Valve is commanded ON, and OFF when commanded OFF?

--

Go to Step 8

Go to Step 7

7 |

1. Inspect circuit 418 (BRN) of the engine wiring harness for an open, short to ground or short to power condition.

Refer to General Electrical Diagnosis in Wiring Systems.

2. Repair the circuit if necessary.

Refer to Wiring Repairs in Wiring Systems.

Did you find an open, short to ground or short to power condition?

--

Go to Step 15

Go to Step 9

8 |

1. Install J 39775 Jumper Harness on the transmission side of the 20-way connector.
2. Using the J 39200 Digital Multimeter (DMM) and the J 35616-A Connector Test Adapter Kit, measure the resistance between terminals E and U.

Is the resistance within the specified range?

10-15 ohms

Go to Step 11

Go to Step 10

9 | Replace the PCM. Refer to Powertrain Control Module Replacement/Programming in Engine Controls. Is the replacement complete? | -- | Go to Step 15 | --
10 |

1. Disconnect the A/T Wiring Harness Assembly at the TCC PWM Sol. Valve.
2. Measure the resistance of the TCC PWM Sol. Valve.

Is the resistance within the specified range?

10-15 ohms

Go to Step 13

Go to Step 14

11 | Measure the resistance between terminal E and ground, and between terminal U and ground. Are both readings greater than the specified value? | 250 K ohms | Go to Diagnostic Aids | Go to Step 12
12 |

1. Disconnect the A/T Wiring Harness Assembly at the TCC PWM Sol. Valve.
2. Measure the resistance between each of the component terminals and ground.

Are both readings greater than the specified value?

250 K ohms

Go to Step 13

Go to Step 14

13 | Replace the A/T Wiring Harness Assembly. Refer to Torque Converter Clutch Pulse Width Modulation Solenoid, Torque Converter Clutch Solenoid, and Wiring Harness Replacement. Is the replacement complete? | -- | Go to Step 15 | --
14 | Replace the TCC PWM Sol. Valve. Refer to Torque Converter Clutch Pulse Width Modulation Solenoid, Torque Converter Clutch Solenoid, and Wiring Harness Replacement. Is the replacement complete? | -- | Go to Step 15 | --
15 | In order to verify your repair, perform the following procedure:

1. Select DTC.
2. Select Clear Info.
3. Drive the vehicle in D4 range with the TCC ON. Ensure that the following conditions are met:

• | The PCM commands the TCC PWM Sol. Valve ON, and the voltage input drops to zero.

• | The PCM commands the TCC PWM Sol. Valve OFF, and the voltage input increases to B+.

• | All conditions met for 5 seconds.

4. Select Specific DTC. Enter DTC P1860.

Has the test run and passed?

--

System OK

Go to Step 1