For 1990-2009 cars

#### Tools Required

J 36850 Transjel® Transmission Assembly Lubricant

### Removal Procedure

1. Use a standard drift punch and a hammer in order to remove the roll pin and the low speed gearshift fork (3) from the low speed gear shift shaft.
2. Use a standard drift punch and hammer in order to remove the following components from the low speed gear shift shaft:

2.1. | One roll pin

2.2. | The low speed gearshift yoke

3. Use a standard drift punch and a hammer in order to remove the following components from the high speed gear shift shaft:

3.1. | One roll pin

3.2. | The high speed gearshift fork

4. Use a standard drift punch and a hammer in order to remove the following components from the high speed gear shift shaft.

4.1. | One roll pin

4.2. | The high speed gearshift yoke

5. Clean all the components thoroughly with a clean solvent.
6. Inspect the high and low speed gearshift shafts for the following conditions. Replace as necessary:

• | Flat spots

• | Excessive wear

• | Damage

7. Inspect the contact surfaces of the high and low speed gearshift forks for the following conditions. Replace as necessary:

• | Excessive wear

• | Cracks

• | Other damage

8. Use a feeler gage in order to measure the high speed and low speed gearshift fork-to-synchronizer sleeve clearance.

• | Match each shift fork to its synchronizer sleeve.

• | Measure the clearance.

• | If the gearshift fork-to-synchronizer sleeve clearance is more than 1.0 mm (0.039 in), replace the gearshift and synchronizer sleeve.

### Installation Procedure

1. Apply a light coat of J 36850 to all of the parts prior to assembly.
2. Install the high speed gearshift yoke onto the high speed gearshift shaft.
3. Secure the high speed gearshift yoke with a roll pin.
4. Install the high speed gearshift fork onto the high speed gearshift shaft.
5. Secure the high speed gearshift fork with a roll pin.
6. Install the low speed gearshift yoke onto the low speed gearshift shaft.
7. Secure the low speed gearshift yoke with a roll pin.
8. Install the low speed gearshift fork from the low speed gearshift shaft (3).
9. Secure the low speed gearshift fork with a roll pin.