For 1990-2009 cars

### Removal Procedure

1. Disconnect the electrical connector from the reservoir.
2. For vehicles with a manual transaxle, disconnect the clip on the clutch hose connection to the master cylinder.
3. Plug the clutch hose and the master cylinder so that the fluid does not escape.
4. Remove the master cylinder attaching nuts.
5. Push the master cylinder forward slightly and move it out of the way. Do not disconnect the brake lines.
6. Remove and discard the booster housing seal.
7. Remove the clip on the vacuum hose connection to the booster, DOHC engine connection shown.
8. Disconnect the brake lamp switch.
9. Remove the brake pedal spring.
10. Disconnect the clip and the pushrod pin from the pedal bracket assembly. Refer to Brake Pedal Assembly Replacement.
11. Remove the booster and the support bracket-to-dash panel nuts.
12. Remove the booster and the bracket assembly from the dash panel.
13. Remove the bracket nuts from the booster and remove the booster.
14. Remove the rubber boot and the retainer.
15. Remove the pushrod.
16. Remove the adjustment sleeve from the pushrod.
17. Remove the hex nut.

### Installation Procedure

Caution: Refer to Brake Fluid Effects on Paint and Electrical Components Caution in the Preface section.

1. Inspect the pushrod and the adjustment sleeve for damage and proper fit.

Caution: Refer to Fastener Caution in the Preface section.

2. Install the hex nut and the adjustment sleeve on the booster.

Tighten
Tighten the booster pushrod hex nut and the adjustment sleeve to 16 N·m (12 lb ft).

3. Insert the pushrod in the adjustment sleeve and mount the retainer.

Note: This measurement (a) should be 278.5 mm (10 in).

4. Measure the distance from the booster to the center of the fork bin bore.
5. Install the rubber boot on the booster.
6. Install the brackets to the booster.

Tighten
Tighten the booster-to-support bracket nuts to 12 N·m (9 lb ft).

7. Install the booster and the bracket assembly to the dash panel.

Tighten
Tighten the booster and support bracket-to-dash panel nuts to 24 N·m (18 lb ft).

8. Connect the master cylinder to the booster and install a new booster housing seal.

Tighten
Tighten the master cylinder attaching nuts to 24 N·m (18 lb ft).

9. Install the new vacuum hose to the booster, DOHC engine connection shown. Refer to Power Brake Booster Vacuum Check Valve and Hose Replacement.
10. Install new hose clamps on the vacuum hose.
11. Install the pushrod pin to the brake pedal bracket assembly and connect the clip and the spring. Refer to Brake Pedal Assembly Replacement.
12. Install the brake lamp switch.