For 1990-2009 cars

Table 1: | Valve Guide Reaming Table

Application | Specification
--- | ---
Metric | English
General Data

- Engine Type

4 Cylinder - In-Line

- Displacement

1399 cm³

85.37 in³

- Bore Stroke

77.9x73.4 mm

3.07x2.89 in

- Compression Ratio

9.5:1

- Firing Order

1-3-4-2

- Maximum Power - At 6200 RPM

69 kw/92.5 hp

- Maximum Torque - At 3400 RPM

130 N·m

95.9 lb ft

Cylinder Bore

- Diameter

77.9 mm

3.07 in

- Out of Round - Maximum

0.0065 mm

0.00025 in

- Taper - Maximum

0.0065 mm

0.00025 in

Piston

- Diameter

77.87 mm

3.07 in

- Clearance to Bore

0.020-0.040 mm

0.0008-0.0016 in

Piston Rings

- Ring, End Gap - Top Compression

0.15-0.3 mm

0.006-0.012 in

- Ring, End Gap - Second Compression

0.3-0.5 mm

0.012-0.019 in

- Groove Clearance - Top Impression

0.05-0.09 mm

0.0019-0.0035 in

- Groove Clearance - Second Compression

0.06-0.01 mm

0.0024-0.0039 in

Piston Pin

- Diameter

17.990-17.995 mm

0.7083-0.7085 in

- Pin Off-Set

0.7-0.9 mm

0.0276-0.0354 in

Camshaft

- Lift Intake

7.2 mm

0.283 in

- Lift Exhaust

7.2 mm

0.283 in

- End Play

0.1-0.25 mm

0.0039-0.0079 in

- Journal OD - No. 1

29.935-29.95 mm

1.1785-1.1791 in

- Journal OD - No. 2

26.935-26.95 mm

1.0604-1.0610 in

- Journal OD - No. 3

26.935-26.95 mm

1.0604-1.0610 in

- Journal OD - No. 4

26.935-26.95 mm

1.0604-1.0610 in

- Journal OD - No. 5

26.935-26.95 mm

1.0604-1.0610 in

- Bearing OD - No. 1

30.0-30.021 mm

1.1811-1.1819 in

- Bearing OD - No. 2

27.0-27.021 mm

1.0630-1.0638 in

- Bearing OD - No. 3

27.0-27.021 mm

1.0630-1.0638 in

- Bearing OD - No. 4

27.0-27.021 mm

1.0630-1.0638 in

- Bearing OD - No. 5

27.0-27.021 mm

1.0630-1.0638 in

Crankshaft

- Main Journal - Diameter - All

55 mm

2.17 in

- Taper - Maximum

0.005 mm

0.0001 in

- Out of Round - Maximum

0.004 mm

0.0001 in

- Main Bearing Clearance - All

0.026-0.042 mm

0.001-0.00165 in

- Crankshaft End Play

0.1 mm

0.003 in

- Connecting Rod Journal - Diameter - All

43 mm

1.69 in

- Taper - Maximum

0.005 mm

0.00019 in

- Out of Round - Maximum

0.004 mm

0.00015 in

- Rod Bearing Clearance - All

0.019-0.07 mm

0.0007-0.0027 in

- Rod Side Clearance

0.07-0.242 mm

0.0027-0.009 in

Valve Stem

- Valve Lash Compensators

Hydraulic

- Face Angle - All

45-45.25 degrees

- Seat Angle - All

44.5-45 degrees

- Seat Runout - Maximum, All

0.05 mm

0.0197 in

- Face Runout - Maximum, All

0.03 mm

0.0012 in

- Seat Width - Intake

1.17-1.57 mm

0.0461-0.0618 in

- Seat Width - Exhaust

1.4-1.8 mm

0.055-0.071 in

- Valve Guide Inside Diameter - All

6-6.02 mm

0.236-0.237 in

- Valve Stem Diameter - Intake

5.955-5.97 mm

0.234-0.235 in

- Valve Stem Diameter - Exhaust

5.935-5.95 mm

0.2336-0.2342 in

- Valve Diameter - All - Intake

28.57 mm

1.125 in

- Valve Diameter - Exhaust

27.24 mm

1.074 in

- Valve Spring Loads - Valve Open

551-609 N·m

405-447 lb ft

- Valve Spring Loads - Valve Closed

247-273 N·m

181-200 lb ft

Lubricating Type | Forced Feed
Oil Filter Type | Cartridge (Full Flow)
Oil Pan Capacity Including Oil Filter | 3.75 liter | 4 quarts
Oil Pump

- Gap Between Oil Pump Body and Out Rotor

0.4-0.484 mm

0.0157-0.0191 in

- Out Rotor Side Clearance

0.045-0.1 mm

0.0018-0.0039 in

- Inner Rotor Side Clearance

0.035-0.085 mm

0.0014-0.0033 in

- Relief Valve Spring Free Length

81 mm

3.2 in

Oil Pump Type | Rotary (Trochoid)

#### Valve Guide Reaming Table

Size | Reamer | Production Code | Service Code
--- | --- | --- | ---
Normal | -- | -- | K
0.075 | KM-805 | 1 | K1
0.150 | -- | 2 | K2