For 1990-2009 cars

Table 1: | Valve Guide Reaming Table

Application | Specification
--- | ---
Metric | English
General Data

- Engine Type

4 Cylinder - In-Line

- Displacement

1 498 cm³

91.44 in³

- Bore Stroke

76.5x81.5 mm

3.01x3.21 in

- Compression Ratio

9.5:1

- Firing Order

1-3-4-2

- Maximum Power - At 5,600 RPM

62 kw (83.1 hp)

- Maximum Torque - At 3,000 RPM

128 N·m

94.4 lb ft

Cylinder Bore

- Diameter

76.5 mm

3.01 in

- Out of Round - Maximum

0.0065 mm

0.00025 in

- Taper - Maximum

0.0065 mm

0.00025 in

Piston

- Diameter

77.870 mm

3.066 in

- Clearance to Bore

0.02-0.04 mm

0.0008-0.0016 in

Piston Rings

- Ring, End Gap - Top Compression

0.3-0.5 mm

0.012-0.020 in

- Ring, End Gap - Second Compression

0.3-0.5 mm

0.012-0.020 in

- Groove Clearance - Top Impression

0.060-0.092 mm

0.0024-0.0036 in

- Groove Clearance - Second Compression

0.050-0.082 mm

0.0020-0.0032 in

Piston Pin

- Diameter

17.990-17.995 mm

0.7083-0.7085 in

- Pin Off-Set

0.4-0.6 mm

0.016-0.024 in

Camshaft

- Lift Intake

4.773 mm

0.188 in

- Lift Exhaust

5.267 mm

0.207 in

- End Play

0.09-0.21 mm

0.0035-0.0082 in

- Journal OD - No. 1

39.435-39.455 mm

1.552-1.553 in

- Journal OD - No. 2

39.685-39.705 mm

1.562-1.553 in

- Journal OD - No. 3

39.935-39.955 mm

1.572-1.573 in

- Journal OD - No. 4

40.185-40.205 mm

1.582 in

- Journal OD - No. 5

40.435-40.455 mm

1.591-1.592 in

- Bearing OD - No. 1

39.5-39.525 mm

1.555-1.556 in

- Bearing OD - No. 2

39.75-39.775 mm

1.564-1.565 in

- Bearing OD - No. 3

40-40.025 mm

1.574-1.575 in

- Bearing OD - No. 4

40.25-40.275 mm

1.584-1.585 in

- Bearing OD - No. 5

40.5-40.525 mm

1.594-1.595 in

Crankshaft

- Main Journal - Diameter - All

54.982-54.994 mm

2.164-2.165 in

- Taper - Maximum

0.005 mm

0.0001 in

- Out of Round - Maximum

0.004 mm

0.0001 in

- Main Bearing Clearance - All

0.026-0.046 mm

0.001-0.00181 in

- Crankshaft End Play

0.1 mm

0.003 in

- Connecting Rod Journal - Diameter - All

42.971-42.987 mm

1.691-1.692 in

- Taper - Maximum

0.005 mm

0.0001 in

- Out of Round - Maximum

0.004 mm

0.0001 in

- Rod Bearing Clearance - All

0.019-0.07 mm

0.0007-0.0027 in

- Rod Side Clearance

0.07-0.242 mm

0.0027-0.009 in

Valve Stem

- Valve Lash Compensators

Hydraulic

- Face Angle - All

45.87-46.12 degrees

- Seat Angle - All

45 degrees

- Seat Runout - Maximum, All

0.03 mm

0.0012 in

- Face Runout - Maximum, All

0.03 mm

0.0012 in

- Seat Width - Intake

1.3-1.5 mm

0.051-0.059 in

- Seat Width - Exhaust

1.6-1.8 mm

0.063-0.071 in

- Valve Guide Inside Diameter - All

6-6.015 mm

0.236-0.237 in

- Valve Stem Diameter - Intake

5.97-5.984 mm

0.232-0.238 in

- Valve Stem Diameter - Exhaust

5.96-5.974 mm

0.231-0.237 in

- Valve Diameter - All - Intake

37.9-38.1 mm

1.486-1.494 in

- Valve Diameter - Exhaust

30.9-31.1 mm

1.216-1.224 in

- Valve Spring Free Length - SOHC

40.9 mm

1.61 in

- Valve Spring Loads - Valve Open @ 21.5 mm (0.846 in)

600-650 N·m

443-479 lb ft

- Valve Spring Loads - Valve Closed @ 31.5 mm (1.24 in)

260-290 N·m

191-213 lb ft

Lubricating Type | Forced Feed
Oil Filter Type | Cartridge (Full Flow)
Oil Pan Capacity Including Oil Filter | 3.75 liter | 4 quarts
Oil Pump

- Gap Between Oil Pump Body and Out Rotor

0.4-0.484 mm

0.0157-0.0191 in

- Out Rotor Side Clearance

0.045-0.1 mm

0.0018-0.0039 in

- Inner Rotor Side Clearance

0.035-0.085 mm

0.0014-0.0033 in

- Relief Valve Spring Free Length

81 mm

3.2 in

Oil Pump Type | Rotary (Trochoid)

#### Valve Guide Reaming Table

Size | Reamer | Production Code | Service Code
--- | --- | --- | ---
Normal | -- | -- | K
0.075 | KM-253 | 1 | K1
0.150 | KM-254 | 2 | K2
0.250 | KM-255 | -- | A