1/4 WINDOW ASSY. SERVICE BODY MANUAL REVISION. Pontiac Sunbird 1984

For 1990-2009 cars

# 1/4 WINDOW ASSY. SERVICE BODY MANUAL REVISION

DUE TO CHANGES IN THE "J-67" STYLE QUARTER WINDOW ASSEMBLY, THE FOLLOWING PROCEDURES SHOULD BE USED IN PLACE OF THE STEPS LISTED IN THE 1984 FISHER BODY SERVICE MANUAL. "J" STYLE - SECTION 6, PAGE 6-18 GUIDE BLOCK REMOVAL CAUTION: EYE PROTECTION SHOULD BE WORN WHEN PERFORMING THE FOLLOWING STEPS IN ORDER TO MINIMIZE THE CHANCE OF PERSONAL INJURY. NOTICE: DO NOT USE A CENTER PUNCH TO DRIVE MANDREL OUT OF THE RIVET AS THIS WILL DAMAGE THE REGULATOR BACK PLATE TRACKS. STEP 3 -- REMOVE RIVETS (ITEM 9, FIG. 1) BY USING A COLD CHISEL AND HAMMER. SHEAR OFF RIVETS FROM THE SIDE OPPOSITE THE RIVET HEAD. DRILL OUT REMAINDER OF RIVET USING A 6.8 MM (17/64") DRILL BIT. INSTALLATION STEP 3 -- USING A RIVET GUN AND 1/4" DIAMETER X 1/2" LONG RIVETS, INSTALL REGULATOR ATTACHING BRACKET TO GUIDE ASSEMBLY. STEP 4 -- INSTALL NUT ON TO BOLT HOLDING GUIDE BLOCK TO GLASS ASSEMBLY; TORQUE TO 4 N.M (36 IN-LBS). PAGE 6-19 REGULATOR MOTOR REMOVAL CAUTION: EYE PROTECTION SHOULD BE WORN WHEN PERFORMING THE FOLLOWING STEPS TO MINIMIZE THE CHANCE OF PERSONAL INJURY. NOTICE: DO NOT USE A CENTER PUNCH TO DRIVE MANDREL OUT OF RIVET AS THIS WILL DAMAGE REGULATOR BACK PLATE TRACKS. STEP 2 -- REMOVE RIVETS (ITEM 10, FIG. 1) USING A 4.4 MM (11/64") DRILL BIT AND REMOVE RIVET (ITEM 12, FIG. 1) BY DRILLING OUT RIVET USING A 6.8 MM (17/64") DRILL BIT. INSTALLATION STEP 1 -- INSTALL MOTOR TO QUARTER GLASS ASSEMBLY USING A RIVET GUN AND 5/32" DIAMETER X 5/8" LONG RIVETS TO REPLACE RIVETS (ITEM 10, FIGURE 1) AND A 1/4" DIAMETER X 1/2" LONG RIVET TO REPLACE RIVET (ITEM 12, FIG. 1).

General Motors bulletins are intended for use by professional technicians, not a "do-it-yourselfer". They are written to inform those technicians of conditions that may occur on some vehicles, or to provide information that could assist in the proper service of a vehicle. Properly trained technicians have the equipment, tools, safety instructions and know-how to do a job properly and safely. If a condition is described, do not assume that the bulletin applies to your vehicle, or that your vehicle will have that condition. See a General Motors dealer servicing your brand of General Motors vehicle for information on whether your vehicle may benefit from the information.