For 1990-2009 cars

### Removal Procedure

Notice: Do NOT use any type of grease to retain parts during the assembly of this unit. Using greases other than the recommended assembly lube changes the transaxle fluid characteristics. Using greases other than the recommended assembly lube causes undesirable shift conditions and/or filter clogging. Use TRANSJEL™ J 36850 or equivalent during the assembly of this unit.

1. Raise and support the vehicle. Refer to

   Caution: To help avoid personal injury when a vehicle is on a hoist, provide additional support for the vehicle at the opposite end from which components are being removed. This will reduce the possibility of the vehicle falling off the hoist.

   in General Information.
2. Place a drain pan under the transaxle bottom oil pan
3. Remove the oil pan bolts and/or screws from the front.
4. Remove the oil pan bolts and/or screws from the sides.
5. Loosen the rear oil pan bolts and/or screws approximately four turns.

Notice: Ensure care is taken NOT to damage the mating surfaces of the oil pan and of the case or oil leaks may occur.

6. Use a rubber mallet to lightly tap the oil pan or use a screwdriver to pry the oil pan loose.
7. Allow the fluid to drain.
8. Remove the remaining oil pan bolts and/or screws.
9. Remove the oil pan.
10. Remove the oil pan gasket.
11. Inspect the oil pan and the filter screen for the following foreign material:

• | Inspect for metal particles.

• | Inspect for clutch facing material.

• | Inspect for rubber particles.

• | Inspect for engine coolant.

12. Determine the source of the contamination if foreign material is evident.
13. Correct the source of the contamination.
14. Inspect the oil pan flange for distortion.
15. Straighten the oil pan flange if distorted.
16. Inspect the washers on the bolts when service requires the removal of the bottom oil pan.
17. Install a new bolt and washer assembly if the washer is inverted.

Notice: Ensure the oil pan and the case flanges are dry and are free of any oil film or leakage may result.

18. Use solvent to clean the case.
19. Air dry the case.
20. Use solvent to clean the oil pan gasket surfaces.
21. Air dry the oil pan gasket surfaces.
22. Ensure all traces of the old gasket material are removed.

### Installation Procedure

1. Install the oil pan gasket.
2. Install the oil pan.
3. Install the oil pan bolts.

Tighten
Tighten the oil pan bolts to 17 N·m (13 lb ft). Refer to

Notice: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.

in General Information.
4. Lower the vehicle.
5. Fill the transaxle with the proper quantity of DEXTRON® III.
6. Place the gear selector in the Park position.
7. Start the engine.
8. Run the engine at a slow idle. Do NOT race the engine.

Notice: Do NOT overfill the transaxle. The overfilling of the transaxle causes foaming, loss of fluid, shift complaints, and possible damage to the transaxle.

9. Adjust the fluid level.
10. Inspect for proper completion of the repairs.
11. Inspect the fluid for leaks.