For 1990-2009 cars
Engine Controls Components
Fuel Control
OBD II Symbol Description Notice
Handling ESD Sensitive Parts Notice
Handling ESD Sensitive Parts Notice
Handling ESD Sensitive Parts Notice
Handling ESD Sensitive Parts Notice

### Circuit Description

Output Driver Modules (ODMs) are used by the PCM to turn ON many of the current-driven devices that are needed to control various engine and Transaxle functions. Each ODM is capable of controlling up to 7 separate outputs by applying ground to the device which the PCM is commanding ON. DTC P1653 set indicates an improper voltage level on the output circuit that controls the fuel gauge.

### Conditions for Setting the DTC

• | The ignition is ON.

• | An improper voltage level has been detected on the output circuit which controls the fuel gauge.

• | The above conditions are present for at least 30 seconds.

### Action Taken When the DTC Sets

• | The PCM will not illuminate the Malfunction Indicator Lamp (MIL).

• | The PCM will store conditions which were present when the DTC set as Fail Records data only. This information will not be stored as Freeze Frame data.

### Conditions for Clearing the MIL/DTC

• | A history DTC will clear after 40 consecutive warm-up cycles have occurred without a malfunction.

• | DTC can be cleared by using the scan tool Clear Info function or by disconnecting the PCM battery feed.

### Diagnostic Aids

Check for the following conditions:

• | Poor connection at the PCM. Inspect harness connectors for backed out terminals, improper mating, broken locks, improperly formed or damaged terminals, and poor terminal to wire connection.

• | Damaged harness. Inspect the wiring harness for damage.

• | If the harness appears to be OK, disconnect the PCM, turn the ignition ON and observe a digital multimeter connected between the fuel gauge control circuit and ground at the PCM harness connector while moving connectors and wiring harnesses related to the fuel gauge. A change in voltage will indicate the location of the fault.

Reviewing the Fail Records vehicle mileage since the diagnostic test last failed may help determine how often the condition that caused the DTC to be set occurs. This may assist in diagnosing the condition.

### Test Description

Number(s) below refer to the step number(s) on the diagnostic table:

1. Normally, ignition feed voltage should be present on the output control circuit with the PCM disconnected and the ignition turned on.

2. Checks for a shorted component or a short to B+ on the output control circuit. Either condition would result in a measured current of over 1.5 amps. Also checks for a component that is going open while being operated, resulting in a measured current of 0 amps.

3. Checks for a malfunctioning instrument cluster.

4. This vehicle is equipped with a PCM which utilizes an Electrically Erasable Programmable Read Only Memory (EEPROM). When the PCM is being replaced, the new PCM must be programmed. Refer to Powertrain Control Module Replacement/Programming .

#### Fuel Level Output Control Circuit

Step | Action | Value(s) | Yes | No
--- | --- | --- | --- | ---
1 | Was the Powertrain OBD System Check performed? | -- | Go to Step 2 | Go to the Powertrain OBD system Check
2 | Was the Instrument Cluster System check in Electrical Diagnosis performed? | -- | Go to Step 3 | Go to the Instrument Cluster System Check in Electrical Diagnosis
3 |

1. Turn OFF the ignition switch.
2. Disconnect the PCM.
3. Turn on the ignition switch.
4. Using a J 39200 Digital Multimeter, measure voltage between the fuel level output circuit at the PCM harness connector and ground.

Is the voltage near the specified value?

B+

Go to Step 4

Go to Step 7

4 |

1. Set the digital multimeter to the 10 amp scale and install the digital multimeter to measure current between the affected PCM output circuit and ground.
2. Monitor the current reading on the digital multimeter for at least 2 minutes.

Does the current reading remain between the specified values?

0.05-1.5 Amps

Go to Step 12

Go to Step 5

5 |

1. Disconnect the instrument panel cluster.
2. Leave the PCM disconnected
3. Measure voltage between the fuel level output circuit and ground.

Is the voltage at the specified value?

0.0V

Go to Step 15

Go to Step 6

6 | Locate and repair the short to voltage in the affected PCM output circuit. Refer to Wiring Repairs in Wiring Systems. Is the action complete? | -- | Go to Step 17 | --
7 | Check the ignition feed fuse for the instrument panel cluster. Is the fuse blown? | -- | Go to Step 8 | Go to Step 9
8 |

1. Locate and repair the short to ground in the ignition feed circuit for the instrument panel cluster. Refer to Wiring Repairs in Wiring Systems.
2. Replace the fuse.

Is the action complete?

--

Go to Step 17

--

9 |

1. Disconnect the instrument panel cluster.
2. Turn on the ignition switch.
3. Measure voltage between the ignition feed circuit for the instrument panel cluster and ground.

Is the voltage near the specified value?

B+

Go to Step 10

Go to Step 14

10 |

1. Check the fuel level control circuit for an open or a short to ground.
2. If a problem is found repair as necessary. Refer to Wiring Repairs in Wiring Systems.

Was a problem found?

--

Go to Step 17

Go to Step 11

11 |

1. Check the fuel level control circuit and the ignition feed circuit for a poor connection at the instrument panel cluster.
2. If a problem is found, replace the terminal(s). Refer to Connector Repairs in Wiring Systems.

Was a problem found?

--

Go to Step 17

Go to Step 15

12 |

1. Turn OFF the ignition switch.
2. Leave the PCM disconnected
3. Turn the ignition switch on.
4. Connect one end of a fused jumper to the fuel level output circuit and touch the other end to ground for at least 30 seconds.

Does the fuel gauge indicate EMPTY?

--

Go to Step 13

Go to Diagnostic Aids

13 |

1. Check the fuel level output control circuit for a poor connection at the PCM.
2. If a problem is found, replace the terminal. Refer to Connector Repairs in Wiring Systems.

Was a problem found?

--

Go to Step 17

Go to Step 16

14 | Locate and repair open in the ignition feed circuit to the instrument panel cluster indicator lamps. Refer to Wiring Repairs in Wiring Systems. Is the action complete? | -- | Go to Step 17 | --
15 | Replace the instrument panel cluster. Refer to Instrument Cluster Replacement in Instrument Panel, Gauges, and Console. Is the action complete? | -- | Go to Step 17 | --
16 | Replace the PCM. Important: : Replacement PCM must be programmed. Refer to Powertrain Control Module Replacement/Programming . Is the action complete? | -- | Go to Step 17 | --
17 | Operate the affected lamp using the scan tool output tests function. Does the affected lamp operate properly? | -- | System OK | Go to Step 3