For 1990-2009 cars

## Rear Door Replacement Bolt On

1. Remove the rear door outer panel. Refer to Rear Door Outer Panel removal procedure .
2. Remove the rear door insulator. Refer to Rear Door Insulator removal procedure .
3. Remove the wiring harness access plug.
4. Disconnect the wiring harness connector at the body side.
5. Remove the check link-to-body structure bolt.
6. Support the door.
7. Remove the nuts and reinforcement plates from the door structure.
8. Remove the door from the vehicle.

### Installation Procedure

1. Install the door to hinge studs.

Notice: Refer to Fastener Notice in the Preface section.

2. Install the reinforcement plates and nuts to studs.

Tighten
Tighten the door and reinforcement plate-to-hinge nuts to 30 N·m (22 lb ft).

3. Install the check link to body structure bolt.

Tighten
Tighten the check link-to-body bolt to 10 N·m (89 lb in).

4. Verify the door is aligned properly at the header and the front and rear appliques. If the door adjustment is required, refer to Rear Door Adjustment (Bolt On) procedure .
5. Connect the wiring harness connector.
6. Install the wiring harness access plug.
7. Install the rear door insulator. Refer to Rear Door Insulator installation procedure .
8. Install the rear door outer panel. Refer to Rear Door Outer Panel installation procedure .
9. Verify the door is aligned properly. Refer to Rear Door Adjustment (Bolt On) .

## Rear Door Replacement Weld On

### Removal Procedure

1. Remove the outer door panel. Refer to Rear Door Outer Panel Removal.
2. Disconnect the wiring harness connectors. Refer to Rear Door Wiring Harness Removal.
3. Disengage the wiring harness grommet from the door structure and remove the wiring harness from the door.
4. Remove the door check link-to-door structure bolt.
5. Support the door.
6. Remove the door hinge pin caps.
7. Remove the door hinge pins.

### Installation Procedure

1. Support the door in door opening.
2. Install the door hinge pins.
3. Install the door hinge pin caps.
4. Install the door check link-to-door structure bolt.

Tighten
Tighten the door check link-to-door bolt to 10 N·m (89 lb in).

5. Connect the wire harness connectors.
6. Install the wiring harness grommet to door structure.
7. Install the outer door panel. Refer to Rear Door Outer Panel Installation.