For 1990-2009 cars

### Three Dimensional Distance -- X, Y, Z

This universal measuring system is capable of simultaneously dimensioning the length, width, and height of a datum plane. Three dimensional distances are used for both underbody and upperbody measuring.

X = Fore and aft measurements along the center line of the vehicle. An O plane is located forward of the master gage hole at the front of the vehicle XXXX mm as shown. All measurements are made from this plane toward the rear of the vehicle.

Y = Cross car dimensions. Positive values are measured from the center of the vehicle to the right side of the vehicle. Negative values are measured from the center ot the vehicle to the left side. When values are not listed separately to change the side of the vehicle, you need only to change the Y dimensions to the opposite value, + or -, from what is listed.

Z = Vertical measurement from the datum plane that is XXX mm below the rocker panel lower flange edge (O plane).

All Dimensions are symmetrical, unless otherwise noted.

In order to properly repair the spaceframe, restore the vehicle to the XYZ dimensions, as originally built. Relational (linear) dimensions are for reference only. Use relational dimensions for diagnosis or inspection only. Relational dimensions are not as accurate as XYZ dimensions and measuring systems.

The gage holes shown are the actual fixture locations that are used to build the vehicle.

### Master Gage Holes

### Front Compartment

Location | Description | Length = x | Width = y | Height = z | Point to Point
--- | --- | --- | --- | --- | ---
1 | Fender Mount | 1819 | - 680 | 796 | x
2 | Strut Tower | 1717 | - 562 | 801 | x
3 | Fender Mount | 1622 | - 678 | 770 | x
4 | Fender Mount | 1456 | - 674 | 742 | x
5 | Tie Bar Locator Hole | 1285 | - 670 | 703 | x
6 | Headlamp Pocket and Fastener Hole | 1208.2 | - 655.6 | 696 | x
7 | Headlamp Mount Hole | 1060 | - 651 | 494 | x
8 | Impact Beam Fastener Access Hole | 851 | - 436 | 381 | x
9 | Impact Beam Fastener Access Hole | 851 | - 436 | 469 | x
10 | Hole | 833 | - 352 | 466 | x
11 | Hole | 800 | - 85 | 465 | x
12 | Grille Attach Center Hole | 866 | 0 | 657 | x
13 | Hole | 800 | 85 | 465 | x
14 | Impact Beam Fastener Access Hole | 851 | 436 | 381 | x
15 | Hole | 833 | 352 | 466 | x
16 | Impact Beam Fastener Access Hole | 851 | 436 | 469 | x
17 | Vent Hole | 1080 | 632 | 425 | x
18 | Headlamp Mount Hole | 1060 | 651 | 494 | x
19 |  | 977 | 320 | 657 | x
20 | Headlamp Pocket and Fastener Hole | 1208.2 | 655.6 | 696 | x
21 | Tie Bar Locator Hole | 1285 | 670 | 703 | x
22 | Fender Mount | 1456 | 673 | 741 | x
23 | Fender Mount | 1622 | 678 | 770 | x
25 | Fender Mount | 1819 | 680 | 796 | x
26 | Engine Mount Fastener Hole | 866.2 | 0 | 657 | x
2 to 20 | x | x | x | x | 1324
2 to 22 | x | x | x | x | 1207
2 to 23 | x | x | x | x | 1123
9 to 23 | x | x | x | x | 1324
21 to 23 | x | x | x | x | 1207
All dimensions are measured from a zero line, a center line, and a common datum. All dimensions are symmetrical unless otherwise specified.

### Sedan Rear

Location | Description | Length = x | Width = y | Height = z | Point to Point
--- | --- | --- | --- | --- | ---
1 | Rear Header Hole -- Left | 4176 | - 383 | 1290 | x
2 | Rear Header Hole -- Right | 4176 | 383 | 1290 | x
3 | Seat Belt Bolt Hole | 4177 | 663 | 1044 | x
4 | Hole | 4177 | - 663 | 1044 | x
5 | Hole | 4697 | 205 | 951 | x
6 | Fascia Push Pin Hole | 5356 | 138 | 601 | x
7 | Rear Compartment Striker Bolt | 5285 | 31 | 498 | x
8 | Rear Compartment Striker Bolt | 5285 | - 31 | 498 | x
9 | Fascia Push Pin Hole | 5255 | - 137 | 601 | x
10 | Weld Stud | 5260 | 460 | 445 | x
11 | Weld Stud | 5260 | 570 | 445 | x
12 | Weld Stud | 5260 | 515 | 328 | x
13 (2002 Only) | Lamp Pocket Mount Hole | 5149 | 678 | 847 | x
13 (2003 Only) | Lamp Pocket Mount Hole | 5165 | 616 | 854 | x
14 (2002 Only) | Lamp Pocket Mount Hole | 5155 | 709 | 769 | x
14 (2003 Only) | Lamp Pocket Mount Hole | 5148 | 677.5 | 768 | x
15 | Lamp Pocket Mount Hole | 5075 | 722 | 833 | x
16 | Fascia Bracket Weld Stud | 5025 | 761 | 547 | x
17 | Fascia Bracket Weld Stud | 4750 | 805 | 533 | x
18 | Check Link Bolt Lower | 3321 | 766 | 564 | x
19 | Check Link Bolt Upper | 3321 | 765 | 596 | x
From 1 to 4 | x | x | x | x | 1202
From 24 to 20 | x | x | x | x | 1202
From 2 to 22 | x | x | x | x | 922
From 1 to 20 | x | x | x | x | 1461
From 5 to 24 | x | x | x | x | 1461
From 5 to 10 | x | x | x | x | 3253
From 20 to 15 | x | x | x | x | 3253
From 5 to 15 | x | x | x | x | 2242
From 20 to 10 | x | x | x | x | 2242
From 6 to 19 | x | x | x | x | 866
From 14 to 12 | x | x | x | x | 1093
From 9 to 16 | x | x | x | x | 1237
From 15 to 11 | x | x | x | x | 955
From 10 to 14 | x | x | x | x | 955
From 9 to 14 | x | x | x | x | 1455
From 16 to 11 | x | x | x | x | 1455
From 20 to 5 | x | x | x | x | 689
All dimensions are measured from a zero line, a center line, and a common datum. All dimensions are symmetrical unless otherwise specified.

### Wagon Rear

Location | Description | Length = x | Width = y | Height = z | Point to Point
--- | --- | --- | --- | --- | ---
1 | Lift Gate Hinge Mount | 4926 | - 354 | 1287 | x
2 | Lift Gate Hinge Mount | 4926 | 354 | 1287 | x
5 | Weld Stud | 5260 | 570 | 445 | x
6 | Weld Stud | 5260 | 515 | 328 | x
11 | Weld Stud | 5260 | 570 | 445 | x
12 | Weld Stud | 5260 | - 570 | 445 | x
13 | Weld Stud | 5260 | - 515 | 328 | x
14 | Lamp Pocket Mount Hole | 5163 | 725 | 816 | x
15 | Lamp Pocket Mount Hole | 5172 | 736 | 675 | x
16 | Fascia Bracket Weld Stud | 5056 | 757 | 521 | x
17 | Fascia Bracket Weld Stud | 4781 | 800 | 507 | x
18 | Fastener | 4999 | 540 | 1214 | x
From 1 to 2 | x | x | x | x | 707
From 12 to 6 | x | x | x | x | 1095
From 13 to 5 | x | x | x | x | 1095
From 12 to 5 | x | x | x | x | 1145
From 17 to 16 | x | x | x | x | 280
From 14 to 5 | x | x | x | x | 1351
From 15 to 5 | x | x | x | x | 1331
All dimensions are measured from a zero line, a center line, and a common datum. All dimensions are symmetrical unless otherwise specified.

### Wagon Side

Location | Description | Length = x | Width = y | Height = z | Point to Point
--- | --- | --- | --- | --- | ---
1 | Retractor Bolt Anchor Hole | 3252 | 717 | 362 | x
2 | Drain Hole | 2850 | 373 | 1283 | x
3 | Drain Hole | 2850 | - 373 | 1283 | x
4 | Drain Hole | 3069 | 527 | 1282 | x
5 | Drain Hole | 4926 | 354 | 1287 | x
6 | Fascia Bracket Weld Stud | 5056 | 757 | 521 | x
7 | Fascia Bracket Weld Stud | 4781 | 800 | 507 | x
8 | Rear Striker Bolt Upper | 4198 | 771 | 749 | x
9 | Rear Striker Bolt Lower | 4183 | 772 | 710 | x
10 | Pillar Trim Attach Hole | 3411 | 589 | 1275 | x
11 | Rocker Cover Push Pin Hole | 3281 | 757 | 634 | x
12 | Front Striker Bolt Upper | 3277 | 760 | 592 | x
13 | Front Striker Bolt Lower | 3318 | 788 | 337 | x
14 | Door Harness Routing Hole | 3252 | 794 | 362 | x
15 | Drain Hole | 3200 | 796 | 281 | x
16 | Rocker Cover Push Pin Hole | 2313 | 755 | 795 | x
17 | I/P Beam Fastener Access Hole (Upper) | 2309 | 759 | 732 | x
18 | I/P Beam Fastener Access Hole (Lower) | 2300 | 793 | 275 | x
From 10 to 19 | x | x | x | x | 1510
From 10 to 11 | x | x | x | x | 1122
From 2 to 3 | x | x | x | x | 747
From 10 to 17 | x | x | x | x | 1209
From 17 to 15 | x | x | x | x | 1018
From 10 to 6 | x | x | x | x | 1818
All dimensions are measured from a zero line, a center line, and a common datum. All dimensions are symmetrical unless otherwise specified.

### Sedan Side

Location | Description | Length = x | Width = y | Height = z | Point to Point
--- | --- | --- | --- | --- | ---
1 | Retractor Bolt Anchor Hole | 3252 | 717 | 362 | x
2 | Drain Hole | 2850 | 373 | 1283 | x
3 | Drain Hole | 2850 | - 373 | 1283 | x
4 | Drain Hole | 3069 | 527 | 1282 | x
6 | Fascia Bracket Weld Stud | 5025 | 761 | 547 | x
7 | Fascia Bracket Weld Stud | 4750 | 805 | 533 | x
8 | Fascia Bracket Weld Stud | 4198 | 771 | 749 | x
9 | Rear Striker Bolt Upper | 4183 | 772 | 710 | x
10 | Rear Striker Bolt Lower | 3411 | 589 | 1275 | x
11 | Pillar Trim Attach Hole | 3281 | 757 | 634 | x
12 | Rocker Cover Push Pin Hole | 3277 | 760 | 592 | x
13 | Front Striker Bolt Upper | 3318 | 788 | 337 | x
14 | Front Striker Bolt Lower | 3252 | 794 | 362 | x
15 | Door Harness Routing Hole | 3200 | 796 | 281 | x
16 | Drain Hole | 2313 | 755 | 795 | x
17 | Rocker Cover Push Pin Hole | 2309 | 759 | 732 | x
18 | I/P Beam Fastener Access Hole (Upper) | 2300 | 793 | 275 | x
All dimensions are measured from a zero line, a center line, and a common datum. All dimensions are symmetrical unless otherwise specified.

### Underbody

Location | Description | Length = x | Width = y | Height = z | Point to Point
--- | --- | --- | --- | --- | ---
1 | Hole | 1727 | - 464 | 335 | x
2 | Cradle Mount | 1727 | 464 | 335 | x
3 | Strut Tower | 1717 | 562 | 801 | x
4 | Drain Hole | 1954 | 437 | 290 | x
5 | Cradle Mount | 2830 | - 433 | 137 | x
6 | Drain Hole | 2830 | 433 | 137 | x
7 | Drain Hole | 3435 | 462 | 141 | x
8 | Brace Bolt | 3620 | 630 | 246 | x
9 | Drain Hole | 3826 | 623 | 223 | x
10 | Rear Suspension Support Bolt | 4218 | 493 | 362 | x
11 | Rear Suspension Support Bolt | 4448 | 435 | 362 | x
12 | Drain Hole | 5007 | 501 | 355 | x
13 | Tow Loop Hole | 5007 | - 501 | 355 | x
14 | Rear Suspension Support Bolt | 4448 | - 435 | 362 | x
15 | Rear Suspension Support Bolt | 4218 | - 493 | 362 | x
16 | Drain Hole | 3826 | - 623 | 223 | x
17 | Brace Bolt | 3620 | - 630 | 246 | x
18 | Drain Hole | 3435 | - 462 | 141 | x
19 | Drain Hole | 2830 | - 433 | 137 | x
20 | Cradle Mount | 1143 | 523 | 260 | x
21 | Drain Hole | 1954 | - 437 | 290 | x
22 | Cradle Mount | 1727 | - 464 | 335 | x
23 | Strut Tower | 1717 | - 562 | 801 | x
24 | Hole | 966 | 492 | 382 | x
All dimensions are measured from a zero line, a center line, and a common datum. All dimensions are symmetrical unless otherwise specified.

### Clearance and Flushness Specifications -- Wagon

Location | Clearance Gap | Clearance Gap | Flushness
--- | --- | --- | ---
1 | Roof Panel to Lift Gate | 6.5-9.5 mm (0.25-0.38 in) | 0.0-2.0 mm (0.0-0.08 in)
2 | Lift Gate Quarter Panel | 6.5-9.5 mm (0.25-0.38 in) | -1.0 to 1.0 mm (-0.04 to 0.04 in
3 | Fuel Filter Door to Quarter | 6.0-10.0 mm (0.25-0.40 in) | 0.0-2.0 mm (0.0-0.08 in)
4 | Tail Lamp to Lift Gate | 6.0-10.0 mm (0.25-0.40 in) | 0.0-2.0 mm (0.0-0.08 in)
5 | Lift Gate to Fascia | 5.0-12.0 mm (0.2-0.5 in) | --
6 | Centerline Lift Gate to Fascia | 5.0-12.0 mm (0.2-0.5 in) | --
7 | Tail Lamp to Rear Quarter | 1.0-4.0 mm 0.04-0.16 in | 2.0-4.0 mm (0.08-0.16 in)
8 | Roof Side Center Applique to Rear Quarter | 2.0 mm (0.08 in) | --

### Clearance and Flushness Specifications -- Sedan

Location | Clearance | Clearance Gap | Flushness
--- | --- | --- | ---
1 | Front Fascia to Hood | 5.0-7.0 mm (0.24-0.32 in) | --
2 | Front Fascia to Fender | 1.0-3.0 mm (0.04-0.12 in) | --
3 | Front Fender to Hood | 3.0-5.0 mm (0.12-0.20 in | --
4 | Front Fender to Door | 5.0-7.0 mm (0.24-0.32 in) | 1.5-0.0 mm (0.06-0.0 in)
5 | Front Door to Rocker | 5.0-7.0 mm (0.24-0.32 in) | 1.5-0.0 mm (0.06-0.0 in)
6 | Front Door Panel to Rear Door Panel | 5.5-7.5 mm (0.22-0.30 in) | 1.5-0.0 mm (0.06-0.0 in)
7 | Windshield to Roof | 5.0-11.0 mm (0.20-0.44 in) | --
8 | Front Door to Rocker | 5.0-7.0 mm (0.24-0.32 in) | 1.5-0.0 mm (0.06-0.0 in)
9 | Rear Door Panel to Quarter | 5.5-7.5 mm (0.22-0.30 in) | --
10 | Fuel Filler Door to Quarter | 3.0-5.0 mm (0.12-0.20 in | 1.5-0.0 mm (0.06-0.0 in)
11 | Quarter to Rear Fascia | 1.0-3.0 mm (0.04-0.12 in) | --
12 | Decklid to Quarter | 5.0-11.0 mm (0.20-0.44 in) | --
13 | Decklid to Fascia | 5.0-7.0 mm (0.24-0.32 in) | --
14 | Front Door to Rear Door | 5.0-7.0 mm (0.24-0.32 in) | --
15 | Roof to Rear Door | -- | --
16 | Roof to Rear Window | No gap permissible | --