For 1990-2009 cars

## Power Steering Pump Replacement L61

### Removal Procedure

1. Remove the power steering pump reservoir fill cap.
2. Disconnect the power steering hoses from the steering gear.
3. Disconnect the power steering hoses at the power steering pump.
4. Remove the power steering pump to cylinder head bolts.
5. Remove the power steering pump from the vehicle.

### Installation Procedure

Notice: Refer to Fastener Notice in the Preface section.

1. Install the power steering pump the cylinder head.

Tighten
Tighten the power steering pump to cylinder head bolts to 25 N·m (18 lb ft).

2. Connect the power steering pressure hose to the power steering pump.

Tighten
Tighten the fitting to 27 N·m (20 lb ft).

3. Connect the power steering return hose to the power steering pump.

Tighten
Tighten the clamp to 2.5 N·m (22 lb in).

4. Connect the power steering return hose to the power steering gear.

Tighten
Tighten the fitting to 27 N·m (20 lb ft).

5. Connect the power steering pressure hose to the power steering gear.

Tighten
Tighten the fitting to 27 N·m (20 lb ft).

6. Fill the power steering reservoir and bleed air from the system. Refer to Power Steering System Bleeding .

## Power Steering Pump Replacement L81

#### Tools Required

• | SA9162C-2 Power Steering Pump Pulley Remover

• | SA9218NE Power Steering Pump Pulley Installer

### Removal Procedure

1. Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement in Engine Controls-3.0L (L81).
2. Remove the pulley from the power steering pump. Refer to Power Steering Pump Pulley Replacement .
3. Disconnect the power steering pressure hose from the power steering pump.
4. Disconnect the power steering return hose from the power steering pump.
5. Remove the power steering pump to bracket bolts.
6. Remove the power steering pump from the vehicle.
7. Using the SA9162C-2 , remove the power steering pulley hub from the power steering pump.

### Installation Procedure

1. Using the SA9218NE , install the power steering pulley hub to the power steering pump.

Notice: Refer to Fastener Notice in the Preface section.

2. Install the power steering pump to the power steering pump bracket.

Tighten
Tighten the pump to bracket bolts to 20 N·m (15 lb ft).

Important: Inspect the power steering hose O-ring and replace if necessary.

3. Connect the power steering pressure hose to the power steering pump.

Tighten
Tighten the fitting to 27 N·m (20 lb ft).

4. Connect the power steering return hose to the power steering pump.

Tighten
Tighten the clamp to 2.5 N·m (22 lb in).

5. Install the Power steering pump pulley. Refer to Power Steering Pump Pulley Replacement .
6. Install the air cleaner assembly. Refer to Air Cleaner Assembly Replacement in Engine Controls-3.0L (L81).
7. Fill the power steering reservoir and bleed air from the system. Refer to Power Steering System Bleeding .