For 1990-2009 cars

# Squeak or Squeal Noise from Intermediate Axle Shaft Bearing

Subject: | Squeak or Squeal Noise from Intermediate Axle Shaft Bearing (Replace Intermediate Axle Shaft Seal with New Service Part)

Models: | 1994-2001 Saturn S-Series Vehicles

Attention: | Please distribute this bulletion to: Fixed Operations Manager, Parts Manager and Technicians

### Condition

Some customers may comment about a squeak or squeal noise coming from the passenger floorboard area while driving. This noise most commonly occurs when the vehicle is being driven in cold temperatures.

### Cause

This condition may be cause by insufficient grease in the intermediate grease in the intermediate axle shaft seal.

### Correction

Replace intermediate axle shaft seal and add grease.

The intermediate axle shaft seal was not previously available separately. This bulletin provides the seal kit part number, service replacement procedure and labor codes for service on 1994-2001 S-Series vehicles.

### Intermediate Axle Shaft Seal Replacement Procedure

#### Tools Required

• | J44809 Intermediate Axle Shaft Seal Installer

• | SA9133T Axle Seal Puller

### Removal Procedure

Important: Do not confuse the intermediate axle shaft seal procedure with transaxle seal procedure. The seals look identical, but they are different.

1. Remove the right drive axle. (Refer to "Drive Axle Removal" procedure in the Drive Axle section of the appropriate model year S-Series Chassis Service manual.)

Notice: If unable to remove seal from housing with axle seal puller, it may be necessary to pry off the seal. Take care not to damage the seal housing.

2. Use the SA9133T to remove the seal from the intermediate axle shaft housing.
3. Discard the seal once removed.
4. Inspect intermediate axle shaft housing for damage. Replace as necessary.
5. Make sure intermediate axle shaft housing and seal interface area is clean.
6. Obtain replacement part kit. Refer to "Parts Requirements" in this bulletin.
7. Install new seal.

7.1. | Place new seal on intermediate axle shaft seal installer J44809.

7.2. | Insert tool into axle shaft housing. Make sure to keep seal lined up with axle shaft housing bore during installation.

7.3. | Make sure seal is fully seated

Notice: If grease is not applied to inner lip of axle seal, seal noise or damage may occur. Use grease supplied with seal kit only,use all of it. and be sure to

8. Apply axle seal grease to the axle bearing and the inner lip of the axle seal.
9. Install the right drive axle. (Refer to "Drive Axle Installation" procedure in the Drive Axle section of the appropriate model year S-Series Chassis Service manual.)

### Parts Information

21013415 - Seal Kit - Frt Whl Drv Shf

### Warranty Information

To receive credit for this repair during the warranty coverage period, submit a claim through the Saturn Dealer System for F1468 (Seal, Intermediate Shaft - Replace).