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# Saturn Field Product Reminder - Vehicle Fix It Right the First Time Issues and Parts Restriction Information for May, 2006

Subject: | Saturn Field Product Reminder -- Vehicle "Fix It Right the First Time" Issues and Parts Restriction Information for May, 2006

Models: | 2007 and Prior Saturn Vehicles

In order to access this bulletin electronically, go to the Service Information (SI) Home Page and select the "Latest News" icon. The documents are arranged by sub-section and then by date (newest to oldest). Scroll down to "General Information" then click on the latest "Field Product Reminder" bulletin.

#### Vehicle Issues -- Fix It Right the First Time

Model Year(s)/ Vehicle Line | Condition | Do This | Don't Do This | Reference Information/ Bulletin
--- | --- | --- | --- | ---
2005-06 Relay 2006 ION, VUE 2007 Sky | Ordering U1C, US8, and US9 radios for 2005-06 Relay, 2006 ION, VUE, 2007 Sky | Call authorized Electronic Service Centers (ESC) to exchange radios for affected models/RPOs. | Don't call the PQC or order a new radio from Saturn Service Parts Operations for affected models/RPOs. | 05-08-44-007B
2002-2006 VUE 2003-2006 ION | Reduced power steering assist during extended max rotation usage | Review normal operating characteristics, including overload protection mode. | Don't replace the EPS components. | 06-02-32-002A
2006 ION, VUE | Poor audio quality when listening to FM radio | Reprogram radio using SPS (SSS). | Don't replace radio. | 06-08-44-016
2006 ION, VUE | No sound from radio but display works | Pull fuse, follow SI diagnostics. | Don't replace radio. | PIT3888B
2006 ION, VUE | Can't set time on radio clock | Turn vehicle and radio on before setting time/date. | Don't replace radio. | 06-08-44-004
2006 ION, VUE | Radio setup after radio install (all radios) | Use Saturn Service Stall system to configure the radio to vehicle. | Don't return the vehicle to customer after radio installation without configuring the radio with SSS. | PIT3716
2007 Sky | Minor cosmetic conditions on front fascia behind license plate | In states/provinces requiring front license plates, use P/N 90519069 bolt. | Don't use pointed tip bolts to attach front license plate to bracket. | DealerWorld Message SAS20060123
2007 Sky | Incorrect protective tape installed on front of hood for shipping | Remove tape and clean with 99% alcohol. | Don't leave tape on front edge of hood. | DealerWorld Message SAS20060121
2007 Sky | Incorrect P/N for front caliper bracket/wheel bearing bolt listed in parts catalog | Use P/N 11570091 (43 mm long bolt) for front caliper bracket-to-knuckle attachment. | Don't use P/N 11609768 (36 mm long bolt). | PIC4078
2007 Sky | Rear tire contact with the inner fender | Install plastic rivet in inner fender. | Don't replace the inner fender or perform rear suspension alignment. | 06-08-65-001
2007 Sky | Damage to front fenders | Follow SI procedures for lifting vehicle. | Don't lift vehicle until clearance between fender and hoist is verified. | PIC4057 and "Lifting and Jacking the Vehicle" in SI
2007 Sky | Passenger side air bag trim cover is not flush with I/P | Reinstall the air bag so the air bag trim cover is flush with the I/P pad. | Don't replace the air bag. | PIC3928
2007 Sky | Driveline clunk | Inform the owner of normal characteristics of the driveline. | Don't replace any driveline components unless indicated by SI diagnostics. | 05-07-29-005A
2007 Sky | Hood/door paint damage | Close both doors before closing the hood. | Don't close the hood before closing the doors if the door(s) is in the first detent. | PIC3979
2007 Sky | Radio audio pop, distortion, or bleed | Reprogram the radio with new calibrations available in April, 2006. | Don't replace the radio. | 06-08-44-007A
2005-2006 ION | Water leak, wet or stained carpet in the trunk. | Inspect tail lamp wiring harness and rewrap, If necessary. | Don't replace tail lamp. | 06-08-66-009
2006 ION with 2.4L LE5 | DTC P1516 or P1682 falsely set | Reprogram ECM using SPS (SSS). | Don't replace any sensors or ECM. | 06-06-04-018
2003-2006 ION | No crank or no start, DTC B2960 and/or B3033 set | Verify that the ignition switch has been replaced. | Don't replace the BCM before checking the ignition switch. | 04-08-45-005D
2006 ION | Material buildup on inside of front rotors | Turn the rotor to remove buildup. | Don't replace the front rotors. | 05-05-22-002
2005-2006 Relay | Rattle noise inside left sliding door area | Install rubber bumper. | Don't replace door, door components, or trim pieces. | 06-08-64-009A
2006 Relay | Intermittent extended crank time, starter motor may not disengage after engine start | Reprogram the PCM using SPS (SSS). | Don't replace the starter motor. | 05-06-04-076B
2005 Relay with US8/US9 radios | Presets change or audio lost | Set the radio to alternate frequency (AF) to OFF. | Don't replace the radio. | 05-08-44-019
2006 VUE | Creak, squeak, or rubbing noise from left front strut when turning | Remove excess body seam sealer from within strut tower. | Don't replace strut or other suspension components. | PIT4018
2003-2006 VUE | Squeak or rattle from I/P cluster | Relocate or install foam isolator. | Don't replace IP cluster or IP cluster lens. | 04-08-49-004A
2004-2006 VUE | Transaxle shift lag or hesitation during initial warm-up | Inform customer of normal characteristic. | Don't attempt any repair for this condition. | 06-07-30-009
2002-2006 VUE | Windnoise from top of windshield | Review bulletin 06-08-58-002, replace the windshield upper reveal molding, if necessary). | Don't replace the windshield. | 06-08-58-002
2005 VUE | Sunroof will not close | Replace the sunroof control module. | Don't replace the sunroof assembly, sunroof motor, or switch. | 05-08-67-010
2006 VUE | SIR code B0092 or PPSS code 52 set | Check the seat back (heated seat) 4-way connector for intermittent contact. | Don't replace the PPS sensor. | PIT3723
2005-2006 VUE | Intermittent poor AC performance or vapor from vents | Verify that the temperature sensor cavity is packed with thermal grease. | Don't replace the TXV. | PIT3689

### Saturn Field Actions and Service Bulletins Released in May, 2006

To view a list of Saturn field actions and service bulletins published recently, go to the Service Information (SI) home page and select the "Latest News" icon. Choose the desired range of weeks from the "Weeks" menu, then choose Saturn from the "Make" menu.

#### Parts on Restriction at TAC (as of May, 2006)

Model Year(s) | Component on Restriction | Reference Info/Bulletin/Phone Number
--- | --- | ---
2003-2006 ION, VUE 2004-2005 L-Series 2005-2006 Relay 2007 Sky | OnStar Generation 5, 6 and 7 Vehicle Communication Interface Modules (VCIM) | Bulletin 03-08-46-004C, GM Technical Assistance Center 1-877-446-8227 (in Canada, 1-800-263-7740 [English] or 1-800-263-7960 [French])
2004-2007 Saturn Vehicles | XM Digital Radio Receiver | Bulletin 03-08-44-022C, GM Technical Assistance Center 1-877-446-8227 (in Canada, 1-800-263-7740 [English] or 1-800-263-7960 [French])